Product Description
Scopeof Application of Application:
This versatile incinerator is exquisitely engineered for the seamless and secure disposal of medical waste, such as surgical remnants, supporting medical materials, single-use syringes, and an extensive variety of additional medical waste items. Its formidable capabilities ensure that all waste is managed with the highest level of precision and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy uninterrupted operations through our automatic material feeding and ash removal system, guaranteeing smooth processing effortlessly;
2. Take pleasure in our eco-friendly system that eradicates smoke and odors, preventing secondary pollution and optimizing operational costs;
3. Our pioneering rotating incinerator body, equipped with milling and multi-stage combustion, offers unparalleled efficiency;
4. Achieve thorough cremation, dramatically reducing ash volume with an outstanding heat alkali burning rate that surpasses 90%;
5. Effortlessly handle continuous material feeding, adeptly managing high-moisture waste with supreme efficacy and simplicity;
6. State-of-the-art automatic control technology ensures operations that are not only safe and reliable but also financially beneficial;
7. Engineered for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. This energy-efficient masterpiece: our groundbreaking design ensures complete treatment with decreased operational expenses, maximizing economic gains;
9. Safety and reliability take precedence: primarily employing an automatic control system with low failure rates, facilitating straightforward repairs and maintenance;
10. Our cutting-edge exhaust treatment features, incorporating a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions comply with stringent national standards, keeping in line with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to igniting the potent burner, it is essential to activate the induced draft fan, allowing for a comprehensive five-minute purge of the furnace. This thorough procedure guarantees safety and top-notch efficiency as the diesel fuel is expertly channeled through meticulously designed pipelines, culminating in its precise ignition by the burners. The generated radiant heat adeptly increases the temperature within both the rotary kiln and the secondary chamber, ensuring a gradual and controlled elevation to achieve peak performance.
3) Solid waste is expertly introduced into the rotary kiln courtesy of an advanced feeding system. This state-of-the-art mechanism skillfully maintains the combustion temperature precisely at 850ºC through meticulous oxygen regulation, ensuring optimal efficiency. Simultaneously, liquid waste is seamlessly delivered into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating impeccable processing and integration for outstanding performance.
4) The flue gas, generated from the intense operation of the rotary kiln, proceeds to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring seamless and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes premium combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless outcome with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures thorough decomposition of trace organics and dioxins, attaining an impressive decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for the subsequent stages of treatment.
7) After passing through the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) Following its journey through the spray tower, the flue gas is released into the atmosphere via the chimney, facilitated by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge technology with our advanced lye removal system, expertly engineered to focus on sulfur and chlorine extraction. This high-precision apparatus ensures smooth, efficient, and benchmark-setting operations, redefining industry expectations with its top-tier performance standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a paragon of innovation and excellence. With a substantial registered capital of 58 million yuan and a team of over 140 highly skilled professionals, our company is fortified by fixed assets valued at 80 million yuan. Our operations span an impressive 33,000 square meters dedicated to pioneering advancements and exceptional quality.
Acclaimed as a high-tech enterprise by the national authority, we proudly possess a third-level qualification in specialized environmental protection engineering contracting. Our steadfast commitment to quality is exemplified by the ISO9001:2015 international quality management system certification and the illustrious CE certification, affirming our pledge to reliability and top-tier excellence.
At the forefront of incineration technology, we specialize in innovative solutions for the incineration of liquid, gas, and solid waste. Our cutting-edge portfolio also encompasses sophisticated industrial wastewater treatment equipment, including industrial hazardous waste incinerators and meticulously crafted solutions tailored to the chemical and pharmaceutical industries.
Our advanced product line boasts a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Leveraging innovative scientific management and state-of-the-art testing methodologies, we deliver superior products at highly competitive prices. Our unwavering dedication to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clientele. Our all-encompassing services include precise feasibility analysis, expert design, manufacturing, meticulous installation, commissioning, extensive training, and dedicated after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only make a significant impact across China but also resonate on a global scale, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust of our clients highlight our relentless dedication to unsurpassed quality.
We warmly welcome friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}