Product Description
Comprehensive Scopeof Application of Application:
This versatile incinerator is flawlessly crafted for the secure and proficient elimination of medical waste. It encompasses surgical viscera, auxiliary medical materials, single-use injectors, and a full suite of other medical waste products. Its robust capabilities ensure that all waste is managed with the highest level of precision and reliability, setting new industry standards..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Standout Characteristics:
1. Enjoy uninterrupted operations through our automatic material feeding and ash removal system, guaranteeing seamless processes;
2. Benefit from an eco-friendly mechanism that eradicates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our state-of-the-art revolving incinerator body, enhanced with mill and multi-phase combustion technology, achieves unmatched efficiency;
4. Achieve thorough cremation, dramatically reducing ash volume with an exceptional heat alkali burning rate surpassing 90%;
5. Seamlessly handle continuous material feeding, efficiently managing high-moisture waste with ease;
6. Advanced automatic control technology guarantees operations that are safe, reliable, and economically beneficial;
7. Designed for top-tier efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our cutting-edge design ensures complete treatment with minimized running costs while maximizing economic returns;
9. Safety and reliability are of utmost importance: primarily utilizing an automatic control system with low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with stringent national standards, aligning seamlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Efficient and Versatile: An impressive range from 50 to 5000 kg/h, offering flexibility and scalability for various industrial needs.
Safety Indicators: State-of-the-Art Systems for Maximum Protection
1. Experience unparalleled safety with our incinerator, equipped with a cutting-edge burner that boasts an advanced protection mechanism. This innovative system automatically ceases fuel supply during any abnormal burner operation. Rest assured, our solution is designed for flawless safety management, giving you peace of mind.
2. Before shutting down, enjoy a seamless operational transition as our incinerator activates a specialized cooling protocol. This ensures the combustion chamber maintains precision by stabilizing temperatures to a predetermined value, marking the end of operations with unmatched reliability.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, effortlessly withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically positioned to ensure secure and impeccable connectivity, safeguarding your operations.
4. We guarantee no leaks with comprehensive sealing pressure tests across oil, water, and gas channels, delivering absolute integrity and reliability.
5. Alarm System: Advanced and Intuitive for Optimal Functionality
1) Illuminate your operations with power indicators and convenient switches for the incinerator device, ensuring user-friendly control and oversight.
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation at all times.
3) Incorporates an advanced overload protection system to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security and durability.
4) Features a precision interlocking system for both high and low-temperature controls, ensuring consistent and reliable performance.
Design Ideas: Tailored Engineering for Maximum Efficiency
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. It is particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, positioning it as a leader in waste management solutions.
This makes it the leading solution for any advanced waste disposal center, setting a new standard in environmental responsibility and operational excellence.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and environmental compliance.
The Incinerator Device comprises the following components: A Comprehensive Suite for Integrated Operation
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures—all meticulously designed for efficiency and effectiveness.
Brief Introduction of Main Process Flow: Seamless and Secure Operations
1) Begin the process by initiating the blower to effectively purge residual and flammable gases within the furnace. This essential step significantly reduces explosion risk during ignition, setting the stage for safe operations.
2) Before the powerful burner ignites, it's crucial to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance and optimal results.
3) Solid waste is expertly introduced into the state-of-the-art rotary kiln, featuring a cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at an unwavering 850ºC through exact oxygen control, ensuring unparalleled efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines with precision engineering, facilitating flawless processing and integration for outstanding performance.
4) The flue gas, produced by the intense operation of the rotary kiln, is directed to the secondary chamber. Here, incineration by-products such as ash and slag are removed with remarkable efficiency through an innovative wet scraper mechanism. This ensures seamless and immaculate operations, elevating the effectiveness of the process.
5) Within the secondary combustion chamber, the flue gas undergoes a superior combustion process. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, significantly intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas is retained here for a precise 4 seconds. This retention ensures the complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety and efficiency.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by the powerful centrifugal force, significantly purifying the flue gas and preparing it for the subsequent stages of advanced treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a mere second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires, thus ensuring utmost safety.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that the end product meets stringent environmental standards for purity and safety.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, accompanied by an induced draft fan that ensures its smooth exit. This minimizes environmental impact, safeguarding the surrounding ecosystem.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge of industrial innovation with our premier lye removal process. Meticulously engineered to target sulfur and chlorine, this advanced technology offers unmatched precision, ensuring operations that are exceptionally efficient and setting a new benchmark for industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a hallmark of innovation and unparalleled quality in the incineration technology sector. Boasting a formidable registered capital of 58 million yuan, our company is bolstered by a dedicated team of over 140 highly skilled professionals. With fixed assets amounting to an impressive 80 million yuan, our expansive operations cover a remarkable 33,000 square meters, all devoted to delivering excellence.
Acknowledged as a high-tech enterprise by the state, we have earned a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is highlighted by our adherence to the ISO9001:2015 international quality management system standards and the prestigious CE certification, which stand as testaments to our commitment to reliability and exemplary excellence.
Specializing in state-of-the-art incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio features industrial hazardous waste incinerators and tailor-made solutions expertly crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each designed for superior performance.
Utilizing innovative scientific management and state-of-the-art testing methodologies, we offer superior products at highly competitive prices. Our unwavering dedication to excellence, combined with exceptional after-sales service, has earned us widespread acclaim and the trust of our valued clientele. Our extensive range of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only resonate across China but also make a significant impact on the global stage, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients stand as a testament to our unwavering commitment to delivering unmatched quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to explore the exceptional solutions we offer and experience our dedication to excellence firsthand!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}