Product Description
Scopeof Application of Application:
This dynamic and versatile incinerator has been meticulously engineered to master the art of safe and efficient disposal of diverse medical waste. This includes surgical viscera, various auxiliary medical materials, single-use injectors, and an extensive spectrum of other medical waste products. Its robust and unparalleled capabilities ensure that all waste management is handled with the highest levels of precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring consistently smooth processes;
2. Benefit from an eco-friendly mechanism that not only eradicates smoke and odors but also eliminates secondary pollution, all while keeping operational costs to a minimum;
3. Our innovative revolving incinerator body, equipped with advanced milling and multi-phase combustion technology, provides efficiency at its finest;
4. Achieve thorough cremation with our system, which significantly reduces ash volume and boasts an impressive heat alkali burning rate exceeding 90%;
5. Effortlessly process continuous material feeding to handle high-moisture waste with remarkable ease and efficiency;
6. Leading-edge automatic control technology ensures operations that are not only exceptionally safe and reliable but also economically beneficial;
7. Designed for optimal efficiency, our incinerator operates without emitting smoke, odors, or causing any secondary pollution;
8. An exemplar of energy efficiency: our groundbreaking design guarantees complete waste treatment with reduced operational costs, enhancing economic advantages;
9. Safety and reliability take center stage with our primary reliance on an automatic control system that maintains low malfunction rates, ensuring repairs and maintenance are both simple and straightforward;
10. Our superior exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions consistently meet stringent national standards, fully aligning with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's state-of-the-art burner, incorporating an advanced protection system that halts fuel supply if the burner malfunctions, ensuring impeccable safety management.
2. Prior to shutdown, enjoy seamless operational transitions as the incinerator initiates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize at a predetermined level, marking the conclusion of operations.
3. Depend on our pioneering leakage protection system for peak efficiency. Even in challenging conditions of 40°C and 85% humidity, the insulation resistance remains robustly over 2 MΩ, easily enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Each component is strategically placed to ensure secure and flawless connectivity.
4. We assure no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is free of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to protect against motor strain, with a negative pressure frequency conversion control for enhanced security;
4) Features a precise interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands out in waste management.
This makes it the premier solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior encased by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the powerful burner igniting, it's critical to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures both safety and efficiency as the diesel fuel is expertly transported via finely engineered pipelines, leading to its precise ignition by the burners. The radiant heat methodically elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Prepare to be impressed by our Advanced Medical Waste Incinerator, where solid waste seamlessly enters the rotary kiln via a cutting-edge feeding system, showcasing our commitment to excellence. This sophisticated technology ensures the combustion temperature is meticulously maintained at a precise 850ºC, thanks to advanced oxygen control. Meanwhile, waste liquids are expertly guided into the rotary kiln or secondary combustion chamber through specialized pipelines, promoting flawless processing and integration for exceptional performance.
4) Journeying from the rotary kiln, the flue gas enters the secondary chamber, a hub of innovation where incineration by-products such as ash and slag are efficiently expelled using a state-of-the-art wet scraper mechanism. This ensures smooth, seamless operations and upholds our high standards for operational excellence.
5) In the realm of the secondary combustion chamber, the flue gas experiences a superior level of combustion sophistication. Here, the introduction of organic waste liquid raises the temperature to a formidable 1100ºC, transforming the incineration process into a smokeless, odorless marvel. With zero secondary pollution, the flue gas is held here for exactly 4 seconds, ensuring the complete decomposition of trace organics and dioxins, achieving an unparalleled decomposition efficiency of over 99.99%. The chamber's advanced multi-stage combustion strategy effectively reduces nitrogen oxide formation, enhancing environmental safety and showcasing our commitment to innovation.
6) As the flue gas emerges from the secondary combustion chamber, it advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and meticulously preparing it for the next stages of treatment.
7) Following its journey through the cyclone, the flue gas transitions to the semi-dry quench tower. Our expertly engineered pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, where it transforms into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within just one second. This swift action effectively halts dioxin regeneration and eliminates any lingering sparks, meticulously safeguarding the cloth bag from potential fire hazards.
8) The flue gas continues its journey into the spray washing tower, followed by the wet packing washing tower device, crucial stages in the process. These essential steps play an instrumental role in removing acid gases from the flue gas, ensuring it meets stringent environmental purity standards.
9) Upon completing its traversal through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures a smooth exit. This careful orchestration minimizes environmental impact, highlighting our unwavering commitment to environmental stewardship.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Explore our cutting-edge lye removal process, which expertly targets sulfur and chlorine with exceptional accuracy. This pioneering method guarantees smooth and highly efficient operations, setting a new benchmark in the industry for precision and effectiveness.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and excellence in the incinerator industry. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 dedicated professionals, we stand on solid ground with fixed assets valued impressively at 80 million yuan. Our operations thrive within a sprawling 33,000 square meters, all devoted to delivering exceptional value and quality.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification specialized in professional contracting for environmental protection engineering. Our relentless pursuit of quality is evident through our ISO9001:2015 international quality management system certification and the esteemed CE certification, affirming our steadfast commitment to reliability and superior excellence.
At the forefront of cutting-edge incineration technology, we specialize in designing advanced systems tailored for liquid, gas, and solid waste management. Our sophisticated industrial wastewater treatment equipment serves a diverse portfolio, including industrial hazardous waste incinerators and custom solutions exquisitely crafted for the chemical and pharmaceutical industries.
Our avant-garde product line boasts a diverse array of furnace types. From rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and bespoke medical waste incinerators, we offer a solution for every incineration need.
Through pioneering scientific management and state-of-the-art testing methodologies, we consistently deliver superior, competitively priced products. Our unwavering dedication to excellence, paired with exemplary after-sales service, has won us widespread acclaim and trust among our valued clientele. Our holistic services include everything from feasibility analysis, precision design, and manufacturing to meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and effective waste treatment solutions.
Our outstanding products resonate not only within China but also make a significant impact on the global stage, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our steadfast dedication to unmatched quality and service.
We warmly welcome friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we provide! Come and explore the transformative power of our advanced incineration technologies.
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