Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe, efficient disposal of diverse medical waste, including surgical viscera, auxiliary materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with precision and unparalleled reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, ensuring seamless processes;
2. Delight in our eco-conscious mechanism that obliterates smoke and odors, nullifies secondary pollution, and reduces operational expenses;
3. Our innovative revolving incinerator body, featuring milling and multi-phase combustion, delivers unmatched efficiency;
4. Experience comprehensive cremation, significantly decreasing ash volume with an outstanding heat alkali burning rate exceeding 90%;
5. Seamlessly manage high-moisture waste with continuous material feeding, ensuring ease and efficiency;
6. Cutting-edge automatic control technology guarantees operations that are safe, dependable, and economically beneficial;
7. Designed for unrivaled efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures thorough treatment with reduced costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system with low malfunction rates, ensuring maintenance is straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism. This sophisticated system ensures that fuel supply is ceased immediately if any abnormal burner operation is detected, empowering you with flawless safety management beyond compare.
2. Before shutdown, embrace a smooth operational shift as the incinerator initiates a specialized cooling protocol for the combustion chamber. This ensures that precision is maintained until the chamber's temperature returns to a predetermined safe level, signifying the seamless end of operations.
3. Count on our innovative leakage protection system for sustained peak performance. Even under rigorous conditions of 40 degrees and 85% humidity, the insulation resistance robustly surpasses 2 MΩ, effortlessly enduring stringent tests of a 1-minute power frequency (50Hz) at 1500V. Every component is strategically positioned to deliver secure and impeccable connectivity.
4. Absolute integrity is guaranteed with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring no leaks.
5. Alarm System:
1) Benefit from illuminated power indicators and convenient switches that allow for efficient control of the incinerator device;
2) Utilize a sophisticated residual burning timer that ensures the furnace's interior is thoroughly cleared of flammable gases and organic residues, guaranteeing a safe and efficient operational environment;
3) Incorporates an advanced overload protection system that safeguards against motor strain, complemented by a negative pressure frequency conversion control for enhanced security;
4) Equipped with a precision interlocking system for both high and low-temperature controls, ensuring operational accuracy.
Design Ideas:
Engineered with immaculate precision to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Its exceptional proficiency in managing chemical residues, sludge, organic liquid waste, and industrial solids makes it a standout solution in waste management.
This positions it as the leading choice for any advanced waste disposal center.Designed with a cylindrical metal exterior wrapped in insulating bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics promote optimal mixing, facilitating seamless movement to the discharge end along its incline. The novel flue gas directional system persistently agitates waste for uniform heating, achieving a waste residence time of 0.5-1 hour to ensure comprehensive thermal treatment and complete organic matter obliteration.
Moreover, the state-of-the-art secondary combustion chamber incinerates generated gases at extreme temperatures reaching 1100ºC, maximizing organic matter elimination. The furnace is selected to meet rigorous standards with temperatures ≥1100ºC and flue gas residence times of ≥2 seconds. After cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Commence with the blower to efficiently purge residual and flammable gases within the furnace, significantly minimizing explosion risk during ignition.
2) To activate the advanced incineration prowess, initiate the induced draft fan to perform an extensive five-minute purge, ensuring a clean, safe, and ready environment before the powerful burners ignite. This intricate process ensures that the diesel fuel traverses expertly crafted pipelines with precision, culminating in a flawless ignition. The resulting radiant heat elevates the internal temperature of both the rotary kiln and the secondary chamber, facilitating a steady, controlled ascent to achieve optimal performance and safety standards.
3) Solid waste is introduced into the rotary kiln through an ultra-modern feeding system. This sophisticated apparatus maintains combustion temperatures at a precise 850ºC, courtesy of meticulous oxygen control, which guarantees peak efficiency. Concurrently, waste liquid flows seamlessly into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, ensuring effortless processing and impeccable integration for enhanced performance.
4) As the rotary kiln operates intensely, it produces flue gas, which is directed towards the secondary chamber. In this chamber, incineration by-products such as ash and slag are efficiently removed via a cutting-edge wet scraper mechanism, ensuring streamlined and pristine operations.
5) Within the secondary combustion chamber, the flue gas undergoes advanced combustion, augmented by the infusion of organic waste liquid. This elevates the temperature to a formidable 1100ºC, intensifying the incineration process to achieve a smoke-free, odorless outcome with no secondary pollution. The flue gas lingers for a precise 4 seconds to ensure the thorough decomposition of trace organics and dioxins, boasting a remarkable decomposition efficiency exceeding 99.99%. This precise breakdown of remaining organic components and carbon particles occurs at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy effectively curtails nitrogen oxide formation, markedly enhancing environmental safety.
6) Exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes the ash content, significantly purifying the flue gas and preparing it for the next essential stages of treatment.
7) Upon leaving the cyclone, the flue gas enters the semi-dry quench tower. Utilizing a pressure pump, the reaction tower is precisely directed to the top of the two-fluid nozzle, transforming the flue gas into fine droplets. As these droplets encounter the rising hot flue gas, they form a dense cloud, rapidly descending to 200ºC within a second. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag against potential fires.
8) The flue gas proceeds to the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are crucial for the thorough elimination of acid gases from the flue gas, ensuring that it complies with the stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan that ensures a smooth emission process, thereby minimizing its environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the brilliance of our cutting-edge lye removal technology. This advanced system meticulously targets sulfur and chlorine, providing unmatched precision in a seamless process. Experience operational efficiency that not only meets but redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and unmatched quality in the industry. With a robust registered capital of 58 million yuan and an impressive assembly of over 140 highly skilled experts, our company is anchored on substantial fixed assets valued at 80 million yuan. Our operations are majestically sprawled across a vast 33,000 square meters, all dedicated to excellence and advancement.
We are recognized as a high-tech enterprise by the state and proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to exceptional quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades highlight our dedication to delivering reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design state-of-the-art systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our impressive portfolio includes industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line boasts an expansive variety of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to a wide array of needs.
Through innovative scientific management and groundbreaking testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by unparalleled after-sales service, has garnered us widespread acclaim and trust from our esteemed clientele. Our comprehensive services range from feasibility analysis, precision design, and manufacturing to meticulous installation, commissioning, extensive training, and dedicated after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate powerfully not only across China but also make a significant global impact, reaching valued audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to providing unmatched quality and service.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we have to offer! Explore our cutting-edge innovations and allow us to partner with you in achieving outstanding results.
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