Product Description
Scopeof Application of Application:
This versatile incinerator, a testament to precision engineering, is meticulously crafted to ensure the safe and efficient disposal of medical waste. It masterfully handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products, showcasing its formidable capabilities. Our incinerator guarantees the highest standards of precision and reliability in waste management..
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to ensure uninterrupted processes;
2. Enjoy an eco-friendly design that effectively eliminates smoke, odors, and secondary pollution, while also significantly reducing operational costs;
3. Our groundbreaking revolving incinerator body, with mill and multi-phase combustion features, achieves unparalleled efficiency;
4. Achieve comprehensive cremation that drastically reduces ash volume, boasting a remarkable heat alkali burning rate of over 90%;
5. Effortlessly manage high-moisture waste through seamless continuous material feeding, ensuring efficiency and ease;
6. Cutting-edge automatic control technology ensures operations that are safe, reliable, and economically beneficial;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel, our innovative design ensures complete treatment with reduced running costs, maximizing economic returns;
9. Safety and reliability are at the forefront, with a primarily automatic control system featuring low malfunction rates, simplifying repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet rigorous national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience the pinnacle of safety with our incinerator's state-of-the-art burner. This cutting-edge technology includes an advanced protection mechanism that halts fuel supply during any unusual burner activity, ensuring impeccable safety management and peace of mind.
2. Before shutdown, the incinerator flawlessly transitions to a specialized cooling protocol for the combustion chamber. This ensures precision cooling until temperatures stabilize at a predetermined value, marking an efficient and safe operational conclusion.
3. Our innovative leakage protection system promises peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, easily enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned to guarantee secure and impeccable connectivity.
4. We ensure absolute integrity with comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing leak-free performance.
5. Alarm System:
1) Features illuminated power indicators and convenient switches for the incinerator device, ensuring user-friendly operations;
2) An advanced residual burning timer ensures the furnace's interior is cleared of flammable gases and organic residues, delivering safe and efficient operation;
3) Incorporates sophisticated overload protection to prevent motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Offers a precision interlocking system for both high and low-temperature controls, ensuring optimal safety.
Design Ideas:
Meticulously designed to fulfill specific project requirements, our rotary kiln incinerator stands out for its ability to concurrently incinerate solid and liquid residues. It excels in processing chemical residues, sludge, organic liquids, and industrial solids, positioning itself as a leader in advanced waste management.
This makes it the premier choice for any sophisticated waste disposal center.With a cylindrical metal exterior insulated by bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, facilitating smooth movement to the discharge end along its incline. An innovative flue gas directional system continuously agitates waste for even heating, with a residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete organic matter destruction.
Moreover, a state-of-the-art secondary combustion chamber re-incinerates gases at extreme temperatures of 1100ºC, maximizing organic matter elimination. The furnace selection meets rigorous standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring stringent component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to efficiently purge residual and flammable gases within the furnace, significantly minimizing the risk of explosion during ignition.
2) Before igniting the powerful burner, it is crucial to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel is expertly transported through meticulously crafted pipelines to precise ignition by the burners. The radiant heat skillfully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled and steady rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation. Elevate your waste management with our unparalleled technique, crafted for immaculate efficiency.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a beacon of innovation and quality in the industry. With a robust registered capital of 58 million yuan and a formidable team of over 140 skilled professionals, the company is underpinned by fixed assets worth 80 million yuan. This foundation supports a sprawling 33,000 square meters of operational excellence, where remarkable achievements are realized.
Recognized as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional environmental protection engineering contracting. Our unwavering commitment to quality is validated by the ISO9001:2015 international quality management system certification and the CE certification, underscoring our promise of reliability and unmatched excellence.
Specializing in crafting advanced incineration solutions, we excel in creating liquid, gas, and solid waste incinerators, along with cutting-edge industrial wastewater treatment equipment. Our portfolio features industrial hazardous waste incinerators and tailored solutions specifically designed for the chemical and pharmaceutical sectors.
Our innovative product lineup offers a comprehensive array of furnace types: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and dedicated medical waste incinerators, meeting diverse industry needs.
Employing pioneering scientific management methods and sophisticated testing techniques, we deliver superior quality products at competitive prices. Our relentless pursuit of excellence, combined with impeccable after-sales service, has garnered widespread acclaim and trust from our users. We provide a full suite of services including feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring seamless solutions for waste treatment.
Our exceptional products have captivated customers across China and made a significant global impact, extending to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering dedication to delivering unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the exceptional solutions we offer, promising an experience of excellence and innovation!
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