Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the ignition of the powerful burner, it is essential to activate the induced draft fan for a comprehensive five-minute purge of the furnace. This meticulous safety measure ensures that the expertly crafted pipelines transport diesel fuel seamlessly, setting the stage for precise burner ignition. The radiant heat then elevates temperatures within both the rotary kiln and the secondary chamber, achieving a steady, controlled thermal environment for optimal performance.
3) Solid waste enters the rotary kiln through our cutting-edge feeding system, keeping combustion temperatures precisely at 850ºC with exact oxygen regulation for maximum efficiency. Simultaneously, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, enabling flawless processing for unmatched performance.
4) Intense operations within the rotary kiln produce flue gas that travels to the secondary chamber. Here, incineration by-products, such as ash and slag, are expelled with exceptional efficiency using an innovative wet scraper mechanism, ensuring seamless and immaculate operations.
5) In the secondary combustion chamber, flue gas undergoes enhanced combustion as organic waste liquid raises the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution. The flue gas remains for an exact 4 seconds, ensuring a thorough decomposition of trace organics and dioxins with a remarkable efficiency exceeding 99.99%. At around 1100ºC, the chamber's advanced multi-stage combustion strategy effectively breaks down residual organic components and carbon particles while minimizing nitrogen oxide formation for superior environmental safety.
6) Upon leaving the secondary combustion chamber, flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas in preparation for the next treatment stages.
7) After the cyclone, flue gas proceeds to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the two-fluid nozzle's apex, creating fine droplets that interact with the hot ascending flue gas, forming a dense area of suspended droplets. This process rapidly cools the gas to 200ºC in a second, effectively halting dioxin regeneration and extinguishing any residual sparks, thus protecting the cloth bag from potential fires.
8) The flue gas moves into the spray washing tower, followed by the wet packing washing tower device. These essential stages are critical for removing acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) Following its journey through the spray tower, the flue gas is smoothly released into the atmosphere via a chimney, facilitated by an induced draft fan that ensures its efficient exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the forefront of innovation with our advanced lye removal process. This cutting-edge technology expertly isolates sulfur and chlorine, providing remarkable accuracy and efficiency that redefine industry norms and elevate operational excellence to new heights.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. embodies the pinnacle of innovation and superior quality in incineration technology. With a robust registered capital of 58 million yuan, our company boasts a formidable team of over 140 skilled professionals, harnessing substantial fixed assets worth 80 million yuan. Spanning a grand 33,000 square meters, our facilities are a testament to our commitment to unparalleled excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is embodied by the ISO9001:2015 international quality management system certification and the prestigious CE certification, both reflecting our commitment to reliability and exceptional excellence.
Specializing in pioneering incineration solutions, we engineer advanced systems for liquid, gas, and solid waste management, alongside sophisticated industrial wastewater treatment equipment. Our portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical sectors, ensuring cutting-edge innovation.
Our state-of-the-art product line showcases an extensive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-purpose incinerators, and specialized medical waste incinerators, each designed for peak performance.
Through innovative scientific management and leading-edge testing methodologies, we deliver superior products at highly competitive prices. Our steadfast pursuit of excellence is complemented by outstanding after-sales service, earning us widespread acclaim and trust from our clients. We offer comprehensive services, including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering commitment to unparalleled quality and innovation.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer. Experience firsthand our dedication to excellence and discover how our cutting-edge technology can meet your waste treatment needs!
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