Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted for the secure and proficient elimination of medical waste. It adeptly handles surgical viscera, auxiliary medical materials, single-use injectors, and a broad spectrum of other medical waste products. With its sturdy performance, it guarantees that all waste is processed with ultimate accuracy and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring uninterrupted processes;
2. Benefit from an environmentally-friendly system that eradicates smoke and odors, prevents secondary pollution, and curtails operational costs;
3. Featuring a revolutionary revolving incinerator body with mill and multi-phase combustion, it provides unmatched efficiency;
4. Achieve thorough cremation, dramatically lowering ash volume with a remarkable heat alkali burning rate surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with proficiency and ease;
6. Our state-of-the-art automatic control technology guarantees operations that are not only secure and reliable but also cost-effective;
7. Designed for exceptional efficacy, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. A paragon of energy efficiency: our forward-thinking design ensures complete waste treatment with minimized running expenses, enhancing economic gains;
9. Safety and reliability are of utmost importance: primarily using an intuitive automatic control system with low malfunction rates, facilitating straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with the rigorous national standards and current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, boasting an advanced protection mechanism that automatically halts fuel supply during any irregular burner operation, guaranteeing impeccable safety management.
2. Prior to shutdown, observe the seamless operational transition as the incinerator implements a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures reach a predetermined safe level, marking the conclusion of operations.
3. Depend on our innovative leakage protection system for optimal performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance solidly remains above 2 MΩ, effortlessly enduring stringent 1-minute power frequency tests (50Hz) at 1500V. Each component is meticulously positioned to ensure secure and flawless connectivity.
4. We ensure no leaks through comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing absolute integrity.
5. Alarm System:
1) Illuminated power indicators paired with user-friendly switches for the incinerator device;
2) An advanced residual burning timer clears the furnace's interior of flammable gases and organic residues, assuring safe and efficient operation;
3) Features sophisticated overload protection to guard against motor stress, complemented by a negative pressure frequency conversion control for added security;
4) Includes a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Crafted with meticulous precision to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Especially adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself in waste management.
This positions it as the premier solution for any advanced waste disposal center.Designed with a cylindrical metal exterior surrounded by insulation bricks, the rotary kiln incinerator features a calculated horizontal incline. Its rotational mechanics enable optimal mixing, facilitating seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete organic matter destruction.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Commence with the blower to effectively purge residual and flammable gases within the furnace, significantly mitigating explosion risk upon ignition.
2) Before the robust burner initiates ignition, it's vital to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous process ensures enhanced safety and efficiency as the diesel fuel is adeptly conveyed through expertly crafted pipelines, culminating in precise ignition by the burners. The radiant heat gently raises the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled increase for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our advanced lye removal process, a cutting-edge technology that meticulously targets sulfur and chlorine. It ensures unmatched precision, seamlessly enhancing operational efficiency while setting a pioneering benchmark in industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}