Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the secure and proficient disposal of medical waste, encompassing surgical remnants, supplementary medical materials, single-use injectors, and an extensive spectrum of other medical waste products. Its sturdy capabilities assure that all waste is processed with unmatched precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy smooth, continuous operations with our automatic material feeding and ash removal system, ensuring seamless processes;
2. Appreciate an eco-friendly system that effectively eradicates smoke and odors, prevents secondary pollution, and optimizes operational costs;
3. Our state-of-the-art revolving incinerator body, equipped with mill and multi-phase combustion, achieves unparalleled efficiency;
4. Experience comprehensive waste reduction, substantially decreasing ash volume with a remarkable heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding, processing high-moisture waste with exceptional ease and proficiency;
6. Advanced automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Engineered for extraordinary efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient masterpiece: our avant-garde design ensures thorough treatment with minimized running costs, maximizing economic advantages;
9. Safety and reliability are of utmost importance: primarily using an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions meet rigorous national standards, in compliance with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Experience unparalleled efficiency with our robust incinerator, expertly crafted to manage a diverse range of hazardous wastes.: 50-5000 kg/h - This impressive range addresses varied industrial waste disposal needs, optimizing performance across different scales.
Safety Indicators: Prioritize safety with our advanced systems, ensuring risk-free operations and peace of mind.
1. Experience unmatched safety with our incinerator's advanced burner. Featuring a sophisticated protection mechanism, it automatically halts fuel supply upon detecting abnormal burner operations, thus guaranteeing impeccable safety management.
2. Prior to shutdown, the incinerator flawlessly transitions by initiating a specialized cooling protocol for the combustion chamber. This ensures precision as temperatures stabilize to the predetermined values, marking the seamless completion of operations.
3. Depend on our innovative leakage protection system for exceptional reliability. It maintains robust insulation resistance even in challenging conditions of 40 degrees and 85% humidity, remaining steadfastly above 2 MΩ, ensuring durability and secure operations., easily passing rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is meticulously positioned for secure and flawless connectivity.
4. We promise zero leaks with comprehensive sealing pressure tests on all oil, water, and gas channels, affirming absolute system integrity.
5. Alarm System: Stay informed and secure with our sophisticated alarm systems, designed to provide real-time updates and protection.
1) Illuminated power indicators and user-friendly switches for the incinerator ensure seamless operation and enhanced user experience.
2) The advanced residual burning timer guarantees that the furnace's interior remains free of flammable gases and organic residues, securing safe and efficient operation.
3) Equipped with cutting-edge overload protection, it safeguards against motor strain while featuring a negative pressure frequency conversion control for superior security.
4) Includes a high-precision interlocking system for both high and low-temperature controls, ensuring operational reliability.
Design Ideas: Innovative engineering meets meticulous design to cater to specific project demands, delivering excellence in waste management.
Engineered with unparalleled precision, our rotary kiln incinerator excels in concurrently incinerating both solid and liquid residues. Its exceptional proficiency in handling chemical residues, sludge, organic liquid waste, and industrial solids sets a new standard in waste management.
This positions it as the premier solution for advanced waste disposal centers globally.Crafted with a sleek cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its dynamic rotational mechanics ensure optimal mixing, facilitating seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste, ensuring uniform heating with a waste residence time of 0.5-1 hour, achieving comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter elimination. Furnace selection adheres to stringent standards, with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring the highest component quality.
The Incinerator Device comprises the following components, each designed for optimal performance:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow: Master the intricate processes that ensure safe and efficient operation of our incinerator.
1) Activate the blower to expertly purge residual and flammable gases within the furnace, significantly minimizing explosion risks during ignition.
2) Before sparking the powerful burner, it's essential to engage the induced draft fan for an extensive five-minute purge of the furnace. This meticulous procedure guarantees safety and efficiency as diesel fuel is expertly transported via precision-engineered pipelines, leading to precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled rise for peak performance.
3) Continue with further steps, ensuring systematic and secure operational progression. Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This cutting-edge mechanism ensures the combustion temperature is meticulously maintained at an exact 850ºC with precision oxygen control, guaranteeing optimal efficiency and effective waste processing. Simultaneously, waste liquid is seamlessly directed into the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless integration and superior processing performance.
4) The flue gas, generated from the rotary kiln's intense operation, is expertly channeled to the secondary chamber. Within this chamber, incineration by-products like ash and slag are expelled with remarkable efficiency, thanks to a pioneering wet scraper mechanism that ensures operations remain smooth and immaculate, achieving exemplary waste management.
5) In the secondary combustion chamber, the flue gas undergoes exceptional combustion. When organic waste liquid is introduced, the temperature is elevated to a formidable 1100ºC, amplifying the incineration process. This ensures a smokeless, odorless finish with zero secondary pollution, as the flue gas dwells here for precisely 4 seconds, achieving complete decomposition of trace organics and dioxins with an impressive efficiency of over 99.99%. The chamber's sophisticated multi-stage combustion strategy significantly reduces nitrogen oxide formation, enhancing environmental safety and achieving a precise breakdown of residual organics and carbon particles at approximately 1100ºC.
6) The flue gas, emerging from the secondary combustion chamber, advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized using centrifugal force, significantly purifying the flue gas and effectively preparing it for subsequent treatment stages.
7) Upon exiting the cyclone, the flue gas transitions to the semi-dry quench tower. Here, a pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC in just one second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, thereby safeguarding the cloth bag from potential fire hazards.
8) The flue gas proceeds to the spray washing tower, followed by the wet packing washing tower device. These critical stages are integral to eliminating acid gases from the flue gas, ensuring it meets the highest environmental standards for purity and compliance.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, with the assistance of an induced draft fan that ensures a smooth exit, thereby greatly minimizing environmental impact and promoting eco-friendly operations.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in the pinnacle of technological advancement with our cutting-edge lye removal process. This innovative system meticulously zeroes in on sulfur and chlorine, providing unmatched precision and ensuring operations that redefine efficiency and excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a beacon of innovation and superior craftsmanship. With a substantial registered capital of 58 million yuan, we house a dynamic team of over 140 skilled experts. Our foundation is reinforced with fixed assets valued at an impressive 80 million yuan, sprawling across an expansive 33,000 square meters dedicated to unparalleled excellence.
Lauded as a high-tech enterprise recognized by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is evidenced by the ISO9001:2015 international quality management system certification and the prestigious CE certification, showcasing our relentless pursuit of reliability and top-tier excellence.
As leaders in advanced incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste management, alongside state-of-the-art industrial wastewater treatment equipment. Our diverse range includes industrial hazardous waste incinerators and customized solutions specially designed for the chemical and pharmaceutical industries.
Our cutting-edge product line offers a wide array of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each engineered with precision and expertise.
Through innovative scientific management and pioneering testing methodologies, we deliver top-tier products at competitive prices. Our unwavering commitment to excellence, coupled with outstanding after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also create a significant global impact, reaching valued clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering dedication to unparalleled quality and service.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the remarkable and innovative solutions we proudly offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}