Product Description
Scopeof Application of Application:
This versatile incinerator is flawlessly engineered to handle the safe and effective disposal of medical waste, encompassing surgical remains, auxiliary medical materials, single-use injectors, and a wide variety of other medical waste products. Its robust capabilities ensure waste management is executed with the highest degree of precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy uninterrupted operations with our automatic material feeding and ash removal system, ensuring seamless processes;
2. Benefit from an eco-conscious mechanism that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our innovative revolving incinerator body, featuring milling and multi-phase combustion, delivers unmatched efficiency;
4. Achieve comprehensive cremation, significantly minimizing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, managing high-moisture waste with remarkable ease and efficiency;
6. State-of-the-art automatic control technology guarantees operations that are both safe and reliable while being economically beneficial;
7. Designed for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient wonder: our groundbreaking design ensures complete treatment with minimized running costs, maximizing economic advantages;
9. Safety and reliability are of utmost importance: primarily employing an automatic control system with low malfunction rates, ensuring easy repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet strict national standards, fully complying with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring a revolutionary protection mechanism. This state-of-the-art system automatically halts fuel supply at any sign of abnormal burner activity, ensuring impeccable safety management for peace of mind.
2. Prior to shutting down, our incinerator activates an exclusive cooling protocol for the combustion chamber, ensuring a seamless transition and maintaining precision until temperatures stabilize at a predetermined value, marking the smooth conclusion of operations.
3. Our innovative leakage protection system guarantees peak performance. Even under the most challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, effortlessly withstanding rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component's strategic placement ensures secure and impeccable connectivity.
4. Absolute integrity is ensured with our comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing zero leaks.
5. Alarm System:
1) Illuminated power indicators and convenient switches for effortless control of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is free from flammable gases and organic residues, ensuring safe and efficient operations;
3) Advanced overload protection safeguards against motor strain, enhanced with a negative pressure frequency conversion control for superior security;
4) Precision interlocking system integrated for high and low-temperature controls to ensure optimal functioning.
Design Ideas:
Engineered with meticulous attention to detail, our rotary kiln incinerator is designed to meet specific project requirements. It excels at the simultaneous incineration of solid and liquid residues and is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids. This functionality sets it apart as a leader in waste management solutions.
This makes it the leading solution for any advanced waste disposal center.Crafted with a robust cylindrical metal exterior, enveloped by insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting seamless movement to the discharge end along its incline. The cutting-edge flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete obliteration of organic matter.
Additionally, our state-of-the-art secondary combustion chamber re-incinerates generated gases, reaching impressive temperatures of 1100ºC to maximize the elimination of organic matter. Selection of furnace materials meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, our meticulous flue gas purification process efficiently removes acidic components and nitrogen oxides while capturing harmful particles and dust, exemplifying our commitment to vigilance in component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) The process begins with the blower, effectively purging residual and flammable gases from within the furnace, significantly reducing the risk of explosion during ignition.
2) Before the powerful burner ignites, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise to achieve peak performance.
3) Solid waste is expertly ushered into the rotary kiln through our advanced feeding system, a cutting-edge technology that precisely regulates the combustion temperature at an exact 850ºC, thanks to meticulous oxygen control. This ensures optimal efficiency and peak performance. Simultaneously, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior operational performance.
4) The flue gas, a testament to the rotary kiln's robust operation, progresses to the secondary chamber. Here, incineration by-products such as ash and slag are efficiently expelled through an innovative wet scraper mechanism, ensuring smooth, immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes advanced combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains for a precise 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The strategic breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, greatly enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A precision pressure pump skillfully channels the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet zone and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any remaining sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These critical stages play a vital role in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) After navigating through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures a smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our advanced lye removal process. This high-tech method meticulously targets sulfur and chlorine, offering unmatched precision. It guarantees efficient, seamless operations that redefine industry benchmarks and elevate performance to new heights.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital amounting to 58 million yuan and an impressive team of over 140 skilled experts, our firm boasts substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters, dedicated to upholding excellence in every endeavor.
Celebrated as a high-tech enterprise by state standards, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades reflect our steadfast dedication to reliability and top-tier excellence, ensuring our status as a trusted leader in the industry.
Pioneers in cutting-edge incineration solutions, we specialize in designing advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical sectors, ensuring the highest standards of efficiency and efficacy.
Our state-of-the-art product line offers a diverse array of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to a myriad of industry-specific needs with precision and excellence.
Through a blend of innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, guaranteeing seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality, reinforcing our reputation as a world-class leader in waste management solutions.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer, experiencing firsthand the innovation and excellence that define our company!
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