Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously ushered into the rotary kiln through a cutting-edge feeding system. This avant-garde mechanism sustains the combustion temperature at a precise 850ºC by exact oxygen regulation, securing peak efficiency. Simultaneously, waste liquid is artfully channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, enabling seamless processing and immaculate integration for unparalleled performance.
4) The flue gas, born from the rotary kiln's intense operation, ventures to the secondary chamber. Within this chamber, incineration by-products such as ash and slag are expelled with exceptional efficiency via an innovative wet scraper mechanism, ensuring operations that are smooth, clean, and immaculate.
5) Within the secondary combustion chamber, the flue gas experiences superior combustion. The introduction of organic waste liquid elevates the temperature to a robust 1100ºC, amplifying the incineration process. This results in a smokeless and odorless finish with zero secondary pollution, as the flue gas remains within for a precise 4 seconds. This guarantees the complete decomposition of trace organics and dioxins, attaining an outstanding decomposition efficiency exceeding 99.99%. The exact breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, further boosting environmental safety.
6) Emerging gracefully from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is masterfully neutralized by centrifugal force, significantly purifying the flue gas and priming it for subsequent stages of treatment.
7) After departing the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the pinnacle of the two-fluid nozzle, transforming it into fine droplets. These droplets intermix with the rising hot flue gas, forming a dense suspended droplet zone and rapidly cooling to 200ºC within a second. This rapid action effectively prevents dioxin regeneration and extinguishes lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then progresses into the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are instrumental in eradicating acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) After journeying through the spray tower, the flue gas is gently released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth departure, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal system designed to impeccably isolate sulfur and chlorine. This advanced technology offers unmatched accuracy, ensuring smooth operations and setting a new benchmark in efficiency within the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Officially recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in the specialized contracting of environmental protection engineering. Our unwavering commitment to quality is underscored by the rigorous standards of the ISO9001:2015 international quality management system certification, along with the prestigious CE certification. These accolades reflect our steadfast dedication to reliability and a standard of excellence that is truly second to none.
At the forefront of innovation, we specialize in cutting-edge incineration solutions tailored to the needs of liquid, gas, and solid waste management. Our expertise extends to sophisticated industrial wastewater treatment equipment, with a portfolio that includes state-of-the-art industrial hazardous waste incinerators, as well as bespoke systems meticulously crafted for the unique requirements of the chemical and pharmaceutical sectors.
Our state-of-the-art product line is a testament to our commitment to diversity and excellence, offering an expansive array of furnace types. These range from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each engineered to meet the highest standards of efficiency and reliability.
Driven by innovative scientific management and avant-garde testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering commitment to excellence, complemented by an exceptional after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive suite of services includes detailed feasibility analysis, precision design, manufacturing excellence, meticulous installation, seamless commissioning, extensive training, and unwavering after-sales support, ensuring unparalleled and efficient waste treatment solutions.
Our exceptional products find resonance not only across China but also make a significant global impact, reaching audiences far and wide in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering quality that is unmatched on a global scale.
We extend a warm invitation to friends and clients worldwide to visit the illustrious Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the remarkable solutions we have to offer! Your journey into the realm of cutting-edge waste treatment technology begins here.
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