Product Description
Scopeof Application of Application:
Introducing the highly adaptable State-of-the-Art Rotary Kiln Incinerator, meticulously engineered for the responsible and effective disposal of a wide array of medical waste. From surgical remnants to auxiliary medical materials, and single-use injectors, this powerhouse of precision effortlessly handles a plethora of medical waste products. Its reliable performance ensures your waste is treated with exceptional accuracy and dependability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Embrace seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring your processes run without a hitch;
2. Enjoy a sustainable design that not only eradicates smoke and odors but also slashes secondary pollution, reducing your operational costs dramatically;
3. With our cutting-edge revolving incinerator body, featuring innovative mill and multi-phase combustion, experience unmatched efficiency and effectiveness;
4. Achieve thorough cremation, dramatically minimizing ash volume with an outstanding heat alkali burning rate that soars beyond 90%;
5. Effortlessly manage continuous material feeding, tackling high-moisture waste with remarkable ease and precision;
6. Our advanced automatic control technology guarantees operations that are not only secure and reliable but also remarkably cost-effective;
7. Designed for unmatched effectiveness, our incinerator operates without emitting smoke, odors, or secondary pollution, enhancing environmental standards;
8. A marvel of energy efficiency: our cutting-edge design ensures comprehensive waste treatment while curbing running costs, optimizing economic returns;
9. Prioritizing safety and reliability, our system predominantly uses an automatic control mechanism with a commendably low malfunction rate, making repairs and maintenance a breeze;
10. Our sophisticated exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, guarantees emissions that meet rigorous national standards, complying with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Embrace a new era of safety with our incinerator's state-of-the-art burner, designed with an innovative protection mechanism that halts fuel supply if any irregularities in burner operation occur, assuring impeccable safety management.
2. Prior to shutdown, experience an effortless operational shift as our incinerator implements a specialized cooling process for the combustion chamber, precisely modulating until temperatures stabilize at a predetermined value, efficiently concluding operations.
3. Trust in our trailblazing leakage protection system for optimum performance. Even in challenging environments of 40 degrees and 85% humidity, the insulation resistance consistently exceeds 2 MΩ, confidently enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is expertly arranged to ensure secure and flawless connectivity.
4. Our sealing pressure tests on oil, water, and gas channels assure no leaks, maintaining complete integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace's interior is free from flammable gases and organic residues, ensuring safe and effective operation;
3) Integrates a sophisticated overload protection to shield against motor strain, featuring a negative pressure frequency conversion control for superior security;
4) Boasts a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to fulfill specific project criteria, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid waste. Exceptional in handling chemical residues, sludge, organic liquid waste, and industrial solids, it leads the way in waste management.
This establishes it as the premier choice for any cutting-edge waste disposal center.Featuring a cylindrical metal exterior lined with insulation bricks, the rotary kiln incinerator is ingeniously designed with a calculated horizontal tilt. Its rotational mechanics optimize mixing, ensuring seamless progression to the discharge end along its incline. The pioneering flue gas directional system perpetually agitates waste for uniform heating, with waste residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and annihilation of organic matter.
Moreover, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving intense temperatures of 1100ºC to effectuate maximum organic matter elimination. Furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Subsequent to cooling, flue gas purification meticulously eradicates acidic components, nitrogen oxides, and traps detrimental particles and dust, ensuring meticulous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, individual chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to adeptly purge residual and flammable gases within the furnace, significantly mitigating explosion risks during ignition.
2) Before the formidable burner ignites, initiating the process, it's essential to activate the induced draft fan, orchestrating a comprehensive five-minute purge of the furnace. This rigorous preparatory step ensures both safety and supreme efficiency. The diesel fuel, guided through meticulously engineered pipelines, awaits its precise ignition by the burners. As the radiant heat unfurls, it gracefully elevates the temperature within the rotary kiln and secondary chamber, assuring a steady, controlled ascent for unparalleled performance.
3) Solid waste is introduced with expert precision into the rotary kiln via a cutting-edge feeding system. This advanced mechanism diligently upholds the combustion temperature at a precise 850ºC through exact oxygen control, guaranteeing peak efficiency. Concurrently, waste liquid is seamlessly funneled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration for optimal performance.
4) The flue gas, a by-product of the rotary kiln's intense activity, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable proficiency through an innovative wet scraper system, facilitating smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The addition of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless outcome with zero secondary pollution, as the flue gas remains for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins with an impressive efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at an approximate 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly cleansing the flue gas and setting the stage for subsequent treatment phases.
7) Upon exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the pinnacle of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the ascending flue gas, establishing a dense suspended droplet region and rapidly cooling to 200ºC within one second. This swift action effectively thwarts dioxin regeneration and extinguishes any remnants of sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then progresses into the spray washing tower, followed by the wet packing washing tower device. These vital stages play a critical role in eradicating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that guarantees its smooth and efficient exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the innovative edge of our industry-leading lye removal system. With unparalleled precision, it expertly targets and eliminates sulfur and chlorine, ensuring seamless operations. Our advanced technology redefines efficiency standards, setting a new benchmark in waste management.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a luminary in the realm of innovation and unparalleled quality. With a substantial registered capital of 58 million yuan and an elite team of over 140 skilled professionals, our foundation is fortified by fixed assets worth an impressive 80 million yuan. Our operations flourish over an expansive 33,000 square meters, each inch dedicated to achieving excellence and innovation.
Acknowledged as a high-tech enterprise by the state, we hold the prestigious third-level qualification in professional contracting for environmental protection engineering. Our unyielding commitment to quality is etched in our achievements, including the ISO9001:2015 international quality management system certification and the esteemed CE certification, which collectively highlight our steadfast dedication to reliability and superior excellence.
Specializing in innovative incineration solutions, we engineer cutting-edge systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our versatile portfolio encompasses industrial hazardous waste incinerators and bespoke solutions, meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a diverse array of furnace types, such as rotary kilns, solid/liquid incinerators, direct combustion furnaces for exhaust gases, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, reflecting our pioneering spirit and expertise.
Through pioneering scientific management and state-of-the-art testing methodologies, we deliver remarkable products at competitive prices. Our unwavering dedication to excellence, combined with exceptional after-sales support, has earned us widespread acclaim and trust from our valued clientele. We offer an all-encompassing suite of services including feasibility analysis, precision engineering, manufacturing, careful installation, commissioning, comprehensive training, and enduring after-sales support, ensuring seamless and efficient waste management solutions.
Our outstanding products echo not only across the vast landscape of China but also make a substantial global impact, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are testaments to our relentless commitment to delivering unrivaled quality.
We extend a heartfelt invitation to friends and clients across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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