Product Description
Scopeof Application of Application:
Discover the remarkable potential of this versatile incinerator, thoughtfully engineered for the secure and efficient disposal of medical waste. Designed to manage everything from surgical viscera and auxiliary medical materials to single-use injectors, and an extensive array of other medical waste products, its robust capabilities ensure precise and reliable waste management every time..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring uninterrupted and smooth processes;
2. Appreciate our eco-friendly design that eradicates smoke and odors, preventing secondary pollution, thus reducing operational expenses significantly;
3. Featuring innovative revolving incinerator technology with mill and multi-phase combustion, we deliver efficiency that sets new standards;
4. Experience thorough cremation processes that drastically reduce ash volume with an exceptional heat alkali burning rate of over 90%;
5. Handle continuous material feeding effortlessly, managing high-moisture waste with remarkable ease and efficiency;
6. Our state-of-the-art automatic control technology guarantees operations that are not only safe and reliable but economically beneficial as well;
7. Engineered for superior efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficiency triumph: our pioneering design ensures comprehensive treatment, reducing operating costs and maximizing economic benefits;
9. Safety and reliability are key: with a primary reliance on an automatic control system known for low malfunction rates, facilitating easy repairs and maintenance;
10. Our advanced exhaust treatment technologies, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions meet stringent national standards, adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the pinnacle of safety with our incinerator's state-of-the-art burner, equipped with a sophisticated protection mechanism that automatically halts fuel supply if any irregularities in burner operations occur, ensuring impeccable safety management and peace of mind.
2. Before shutting down, observe the flawless operational transition as the incinerator initiates a specialized cooling protocol for the combustion chamber, ensuring precision until temperatures stabilize to the pre-set value, thereby marking a smooth conclusion to operations.
3. Trust in our cutting-edge leakage protection system, designed for optimal performance. Even under rigorous conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly exceeds 2 MΩ, easily withstanding rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to ensure secure and flawless connectivity.
4. We ensure no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, thus maintaining absolute integrity and reliability.
5. Alarm System:
1) Features illuminated power indicators and easily accessible switches for the incinerator device;
2) A sophisticated residual burning timer ensures that the furnace's interior is devoid of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Integrates an advanced overload protection system to prevent motor strain, complete with a negative pressure frequency conversion control for heightened security;
4) Includes a precision interlocking system for both high and low-temperature controls, ensuring optimal safety.
Design Ideas:
Meticulously engineered to satisfy specific project needs, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid wastes. Exceptionally adept at processing chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself in waste management, positioning itself as the premier choice for any advanced waste disposal facility.
This makes it the foremost solution for any cutting-edge waste disposal center.Crafted with a robust cylindrical metal exterior encased by insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, enabling smooth movement to the discharge end across the incline. The ingenious flue gas directional system persistently agitates waste for uniform heating, with waste residence time ranging from 0.5 to 1 hour, ensuring thorough thermal treatment and organic matter eradication.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, the flue gas purification process rigorously eliminates acidic components, nitrogen oxides, and efficiently captures harmful particles and dust, ensuring vigilant component selection and exceptional performance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition, thus ensuring a robust start to operations.
2) Prior to the powerful burner igniting, it's essential to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process guarantees safety and operational efficiency as diesel fuel is expertly transferred via precision-crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for unparalleled performance.
3) In a remarkable feat of engineering, solid waste is expertly funneled into the rotary kiln using a cutting-edge feeding system. This advanced apparatus ensures the combustion temperature is meticulously maintained at a precise 850ºC, courtesy of precise oxygen control, guaranteeing optimal efficiency. Meanwhile, waste liquids are effortlessly channeled into either the rotary kiln or the secondary combustion chamber through specialized pipelines, ensuring flawless processing and integration that results in superior performance.
4) The flue gas, born from the dynamic operation of the rotary kiln, advances to the secondary chamber. Here, by-products of incineration such as ash and slag are expelled with unparalleled efficiency via an innovative wet scraper mechanism, ensuring operations that are both smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas experiences an advanced combustion process. The introduction of organic waste liquid elevates the temperature to a striking 1100ºC, further intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains for a precise 4 seconds, ensuring complete decomposition of any remaining organics and dioxins. This remarkable process achieves a decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC, while the chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, enhancing environmental safety.
6) As the flue gas exits the secondary combustion chamber, it advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for the next stages of treatment.
7) Following its journey through the cyclone, the flue gas proceeds to the semi-dry quench tower. Here, a powerful pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the rising hot flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a mere second. This swift action effectively prevents dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then navigates through the spray washing tower, followed by the wet packing washing tower device. These critical stages are vital in eliminating acid gases from the flue gas, ensuring it meets stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is seamlessly released into the atmosphere via the chimney, aided by an induced draft fan that guarantees its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the future of waste management with our cutting-edge lye removal process. This innovative technology precisely targets and eliminates sulfur and chlorine with exceptional accuracy, ensuring a smooth, efficient operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a beacon of innovative excellence and unparalleled quality. With a robust registered capital of 58 million yuan, complemented by a dynamic team of over 140 highly skilled experts, our firm is anchored by substantial fixed assets worth 80 million yuan. Spanning an impressive 33,000 square meters, our operations are dedicated to achieving the pinnacle of excellence.
As a recognized high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is showcased by the ISO9001:2015 international quality management system certification and the prestigious CE certification, affirming our dedication to reliability and top-tier excellence.
Pioneering in state-of-the-art incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio includes industrial hazardous waste incinerators and bespoke solutions custom-designed for the chemical and pharmaceutical industries, illustrating our prowess in creating innovative technologies.
Our cutting-edge product line presents a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each meticulously crafted to meet diverse waste management needs.
Through pioneering scientific management and advanced testing methodologies, we consistently deliver superior products at competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing excellence, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and highly efficient waste treatment solutions.
Our exceptional products resonate not only across China but also create a significant global footprint, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality and transformative solutions.
We warmly welcome friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to explore our extraordinary solutions and witness the cutting-edge innovations we offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}