Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that ensures seamless and efficient waste processing;
2. Delight in an eco-conscious mechanism that effectively eliminates smoke and odors, eradicating secondary pollution and significantly reducing operational costs;
3. Our pioneering rotating incinerator body, enhanced with milling and multi-phase combustion technology, achieves unparalleled efficiency, making waste management a breeze;
4. Experience thorough cremation that dramatically reduces ash volume, boasting an extraordinary heat alkali burning rate that exceeds 90%, ensuring optimal waste reduction;
5. Seamlessly handle continuous material feed, expertly managing high-moisture waste with remarkable ease and effectiveness;
6. Cutting-edge automatic control technology assures operations that are not only supremely safe and dependable but also economically beneficial;
7. Our incinerator is engineered for unparalleled efficiency, operating without emitting smoke, odors, or causing secondary pollution, maintaining a pristine environment;
8. An energy-efficient marvel: our innovative design guarantees comprehensive waste treatment while minimizing operational costs and maximizing economic returns;
9. Safety and reliability are at the forefront, primarily utilizing an automatic control system characterized by low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with rigorous national standards, perfectly aligning with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's state-of-the-art burner. It includes a sophisticated protection system that halts fuel supply in case of irregular burner activities, ensuring impeccable safety control.
2. Prior to shutdown, observe the elegant shift to a specialized cooling protocol within the combustion chamber. This ensures precision until temperature equilibrium is achieved, marking operational completion.
3. Depend on our cutting-edge leakage protection system for optimal performance. Even in challenging conditions of 40 degrees Celsius and 85% humidity, the insulation resistance remains powerfully above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously arranged to guarantee secure and flawless connectivity.
4. We ensure zero leaks with thorough sealing pressure tests on all oil, water, and gas channels, assuring complete integrity.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for the incinerator apparatus;
2) An advanced residual burning timer clears the furnace interior of flammable gases and organic residues, ensuring safe and efficient operations;
3) Integrates a sophisticated overload protection system that shields against motor stress, featuring negative pressure frequency conversion control for heightened security;
4) Incorporates a precise interlocking system for managing both high and low-temperature controls seamlessly.
Design Ideas:
Meticulously engineered to meet specific project requirements, our rotary kiln incinerator shines in the simultaneous incineration of solid and liquid residues. Exceptionally skilled in processing chemical residues, sludge, organic liquid waste, and industrial solids, it sets new standards in waste management.
This makes it the premier solution for any cutting-edge waste disposal center.Constructed with a cylindrical metal shell enveloped by insulating bricks, the rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting a seamless journey to the discharge end along its incline. The innovative flue gas directional system persistently agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and organic matter eradication.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize the elimination of organic matter. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring careful component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Launch the blower to effectively expel residual and flammable gases from the furnace, drastically reducing explosion risks during ignition.
2) Before the robust burner initiates ignition, it is vital to engage the induced draft fan, ensuring a thorough five-minute purge of the furnace. This meticulous process guarantees safety and efficiency as the diesel fuel is adeptly delivered through expertly designed pipelines, leading to its precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a gradual and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our advanced lye removal process. This remarkable technology precisely targets sulfur and chlorine, ensuring unmatched precision and operational efficiency, establishing groundbreaking industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. epitomizes the pinnacle of innovation and unrivaled quality in the industry. With a formidable registered capital of 58 million yuan and an impressive team exceeding 140 seasoned professionals, our company is fortified by substantial fixed assets worth 80 million yuan. Our expansive operations span an extraordinary 33,000 square meters, all dedicated to the pursuit of excellence.
As a prestigious high-tech enterprise recognized by the state, we proudly boast a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is further enhanced by the ISO9001:2015 international quality management system certification and the esteemed CE certification, affirming our commitment to dependability and supreme excellence.
At the forefront of cutting-edge incineration technology, we create state-of-the-art systems for liquid, gas, and solid waste management, along with highly advanced industrial wastewater treatment solutions. Our robust portfolio features industrial hazardous waste incinerators and bespoke innovations tailored precisely for the chemical and pharmaceutical industries.
Our avant-garde product line showcases an extensive range of sophisticated furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Leveraging revolutionary scientific management and pioneering testing methodologies, we deliver products of unparalleled quality at highly competitive prices. Our unwavering commitment to premium excellence, paired with exceptional after-sales service, has earned us widespread acclaim and the unwavering trust of our clientele. Our all-encompassing services range from feasibility analysis, precision design, and meticulous manufacturing to flawless installation, commissioning, detailed training, and unwavering after-sales support, ensuring seamless and highly efficient waste treatment solutions.
Our extraordinary products resonate not only across China but also exert a profound global influence, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and regions far beyond. The trust and satisfaction of our clients underscore our unyielding commitment to unparalleled quality.
We warmly invite friends and esteemed clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we provide!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}