Product Description
Scopeof Application of Application:
Introducing a versatile and meticulously engineered incineration solution crafted to ensure the utmost safety and efficiency when disposing of medical waste. This includes everything from surgical viscera to auxiliary medical supplies, single-use injectors, and an extensive array of other medical waste materials. Its robust and reliable capabilities guarantee that all waste is handled with precision and dependability, offering peace of mind..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed for optimal process efficiency;
2. Benefit from an environmentally friendly system that eradicates smoke and odors, prevents secondary pollution, and reduces operational costs effectively;
3. The innovative revolving incinerator body, featuring advanced mill and multi-phase combustion technologies, ensures unparalleled efficiency;
4. Achieve thorough cremation, significantly reducing ash volume with an impressive heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, adeptly handling high-moisture waste with exceptional efficiency;
6. Leverage cutting-edge automatic control technology for operations that are both safe and highly reliable, providing economic advantages;
7. Engineered for exceptional efficiency, this incinerator operates without emissions of smoke, odors, or secondary pollution, setting new standards;
8. A marvel of energy efficiency: the innovative design ensures comprehensive treatment with reduced operating costs, maximizing economic returns;
9. With safety and reliability as top priorities, the automatic control system excels with low malfunction rates, simplifying repairs and maintenance;
10. The advanced exhaust treatment system, including a secondary combustion chamber, heat exchange, and dust removal, ensures emissions comply with stringent national standards, aligning seamlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste enters the rotary kiln with unparalleled precision through a cutting-edge feeding system, ensuring a remarkable combustion temperature of 850ºC via meticulous oxygen control. Meanwhile, waste liquid is masterfully directed into the rotary kiln or secondary combustion chamber through dedicated pipelines, ensuring flawless processing and seamless integration for extraordinary performance.
4) The flue gas, a powerful byproduct of the rotary kiln's intense operation, advances to the secondary chamber. Here, incineration by-products like ash and slag are expelled effortlessly by an innovative wet scraper mechanism, ensuring operations that are both smooth and impeccably clean.
5) In the secondary combustion chamber, the flue gas undergoes a superior combustion process. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, enhancing the incineration process to achieve a smokeless and odorless finish with no secondary pollution. The flue gas remains here for an exact 4 seconds, ensuring the complete decomposition of trace organics and dioxins, reaching a remarkable decomposition efficiency of over 99.99%. This meticulously engineered multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly boosting environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas transitions to the water-cooled cyclone dust collector. Utilizing centrifugal force, ash content is expertly neutralized, significantly purifying the flue gas and ensuring readiness for subsequent stages of treatment.
7) Following its journey through the cyclone, the flue gas enters the semi-dry quench tower. A pressure pump expertly guides the reaction tower to the apex of the two-fluid nozzle, where it transforms into fine droplets. These droplets meet the ascending hot flue gas, forming a dense suspended droplet zone that rapidly cools to 200ºC within a second. This swift action effectively halts dioxin regeneration and quenches any residual sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then moves into the spray washing tower, immediately followed by the wet packing washing tower device. These crucial stages are pivotal in eradicating acid gases from the flue gas, ensuring that it aligns with stringent environmental purity standards.
9) After passage through the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing its environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process by Yixing Huarui Incinerator Technology Development Co., Ltd. This advanced methodology expertly isolates sulfur and chlorine, achieving precision that redefines industry norms, ensuring efficient and seamless operations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our establishment in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a symbol of innovation and top-notch quality in the industry. Boasting a substantial registered capital of 58 million yuan and a dynamic team of over 140 expert professionals, our company is strengthened by significant fixed assets worth 80 million yuan. We operate on an expansive 33,000 square meters dedicated to achieving unparalleled excellence.
As a state-recognized high-tech enterprise, we are proud to hold a third-level qualification in the specialized field of environmental protection engineering contracting. Our unyielding dedication to quality is exemplified by our ISO9001:2015 international quality management system certification and the prestigious CE certification, highlighting our unwavering commitment to reliability and premier excellence.
We specialize in pioneering incineration solutions, crafting advanced systems tailored for liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our distinguished portfolio includes industrial hazardous waste incinerators and custom-designed solutions specifically for the chemical and pharmaceutical industries.
Our cutting-edge product line features a diverse range of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all embodying state-of-the-art technology.
Utilizing innovative scientific management and advanced testing methodologies, we deliver premium-quality products at competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our clientele. Our all-encompassing services include rigorous feasibility analysis, precision design, expert manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring smooth and efficient waste treatment solutions.
Our outstanding products not only dominate the Chinese market but also make a significant mark on the global stage, reaching audiences across Southeast Asia, Africa, South America, the Middle East, and beyond. The loyalty and satisfaction of our clients reflect our steadfast dedication to unmatched quality and excellence.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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