Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes and enhances operational efficiency;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, effectively eliminating secondary pollution and significantly minimizing operational expenses;
3. Our innovative revolving incinerator body, featuring advanced mill and multi-phase combustion technology, delivers unrivaled efficiency and performance;
4. Experience comprehensive cremation, achieving outstanding reduction in ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, efficiently managing high-moisture waste with effortless precision;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution, ensuring an eco-friendly footprint;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and sustainability;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward and cost-effective;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with the most current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system. This ensures that the combustion temperature is consistently maintained at an optimal 850ºC, thanks to precise oxygen control mechanisms. Concurrently, waste liquid is expertly channeled into either the rotary kiln or the secondary combustion chamber through specialized pipelines, guaranteeing seamless processing and integration efficiency.
4) The flue gas generated from the rotary kiln makes its way to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with precision through an innovative wet scraper mechanism. This advanced system ensures operations remain smooth and immaculate, free from any hindrances.
5) Within the secondary combustion chamber, the flue gas is subjected to an intensified combustion process. The presence of organic waste liquid elevates the temperature to a remarkable 1100ºC, enhancing the incineration process to a smokeless and odorless conclusion with no secondary pollution. The flue gas resides in this chamber for a precise duration of 4.0 seconds, ensuring comprehensive decomposition of trace organics and dioxins with an exceptional decomposition efficiency exceeding 99.99%. The meticulous breakdown of any remaining organic components and carbon particles occurs at approximately 1100ºC. Furthermore, the chamber's sophisticated multi-stage combustion strategy is engineered to effectively minimize the formation of nitrogen oxides.
6) Upon emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through the application of centrifugal force. This strategic enhancement significantly purifies the flue gas, readying it for the subsequent stages of the process.
7) Once the flue gas exits the cyclone, it transitions to the semi-dry quench tower. At this stage, a pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets interact with the rising hot flue gas, forming a dense suspended droplet zone that rapidly cools to 200 ºC within a single second. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fire hazards.
8) Following this, the flue gas enters the spray washing tower, succeeded by the wet packing washing tower device. These stages are crucial for the removal of acid gases from the flue gas, ensuring it meets rigorous environmental standards and maintains a high level of purity.
9) After passing through the spray tower, the flue gas is finally discharged into the atmosphere through the chimney, aided by an induced draft fan. This ensures a smooth exit and contributes to minimizing the environmental impact of the process.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Unleash innovation with the advanced lye removal process. Expertly designed to eliminate sulfur and chlorine with pinpoint accuracy, this method guarantees superior operational performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a beacon of innovation and excellence in the industry. With a remarkable registered capital of 58 million yuan and a dedicated team of over 140 expert professionals, we possess substantial fixed assets worth 80 million yuan, all housed within an expansive 33,000 square meters of top-tier operational facilities.
Our company is proud to be recognized as a state-approved high-tech enterprise, holding a coveted third-level qualification for professional contracting in environmental protection engineering. Our unwavering commitment to quality is underscored by the prestigious ISO9001:2015 international quality management system certification and the CE certification, which highlight our steadfast promise of reliability and superior excellence.
We specialize in crafting cutting-edge incineration solutions, covering liquid, gas, and solid waste incinerators, along with advanced industrial wastewater treatment equipment. Our comprehensive offerings include industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our innovative product lineup showcases an extensive range of furnace types: from state-of-the-art rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-purpose incinerators, and specialized medical waste incinerators designed to meet diverse industry needs.
By employing cutting-edge scientific management strategies and advanced testing methodologies, we deliver superior quality products at competitive prices. Our steadfast dedication to exceptional quality, paired with impeccable after-sales service, has earned us widespread acclaim and trust from our valued users. We offer a comprehensive suite of services, including feasibility analysis, precise design, expert manufacturing, meticulous installation, commissioning, thorough training, and dedicated after-sales support, ensuring seamless waste treatment solutions.
Our exceptional products are highly regarded by customers across China and make a significant global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction of our clients underscores our commitment to providing unparalleled quality and excellence.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary range of solutions we proudly offer!
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