Product Description
Scopeof Application of Application:
Introducing our masterfully engineered incinerator, a perfect solution for the safe and efficient disposal of diverse medical waste. From surgical viscera to auxiliary medical materials and single-use injectors, every piece is managed with unparalleled precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring a flawless process continuity;
2. Our eco-friendly technology efficiently eliminates smoke and odors while preventing secondary pollution, and cuts down operational costs;
3. Experience superior efficiency with our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion;
4. Achieve thorough cremation and significantly lessen ash volume with an astounding heat alkali burning rate surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with unparalleled ease and efficiency;
6. Our advanced automatic control technology delivers operations that are not just safe and reliable, but also economically beneficial;
7. Designed for exceptional efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An epitome of energy efficiency: our innovative design ensures comprehensive treatment while reducing operational costs to maximize economic gains;
9. With safety and reliability as top priorities, our predominantly automatic control system is designed for low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions comply with strict national standards, meeting current exhaust regulations with ease.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unmatched safety with our incinerator's state-of-the-art burner. Featuring an advanced protection mechanism, it automatically halts fuel supply during any unusual burner activity, safeguarding optimal safety management and ensuring peace of mind.
2. Before shutdown, witness the smooth operational transition as the incinerator initiates a specialized cooling protocol within the combustion chamber. This ensures temperature stabilization to a predefined value, marking a seamless end to operations with precision.
3. Trust in our pioneering leakage protection system for exceptional performance. Even in severe conditions of 40 degrees Celsius and 85% humidity, insulation resistance remains consistently above 2 MΩ, effortlessly meeting rigorous tests of a 1-minute power frequency (50Hz) at 1500V. Each component is expertly positioned to guarantee secure and flawless connectivity.
4. With comprehensive sealing pressure tests on oil, water, and gas channels, we assure zero leaks, providing absolute integrity and reliability.
5. Alarm System:
1) Brilliant power indicators coupled with user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, promoting safe and efficient operation;
3) Includes innovative overload protection to shield against motor strain, enhanced with a negative pressure frequency conversion control for superior security;
4) Incorporates a precision interlocking system for both high and low-temperature controls, ensuring seamless operation.
Design Ideas:
Crafted with exceptional precision to meet specific project needs, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Exceptionally skilled in handling chemical residues, sludge, organic liquid waste, and industrial solids, it stands out as a leader in waste management solutions.
This positions it as the premier choice for any advanced waste disposal center.Designed with a sleek cylindrical metal exterior encased in insulation bricks, the rotary kiln incinerator features a meticulously calculated horizontal tilt. Its rotational mechanics optimize mixing, facilitating smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously stirs waste for even heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter destruction.
Moreover, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to ensure maximum organic matter elimination. Each furnace selection adheres to stringent standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. Post-cooling, flue gas purification precisely removes acidic components, nitrogen oxides, and captures harmful particles and dust, guaranteeing meticulous component selection for top-tier performance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, precisely engineered rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently evacuate residual and flammable gases within the furnace, substantially reducing explosion risk during ignition.
2) Prior to the powerful burner ignition, it is imperative to activate the induced draft fan. This allows an extensive five-minute purge of the furnace, ensuring safety and efficiency as the diesel fuel is expertly conveyed through meticulously designed pipelines, culminating in precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, promoting a steady and controlled ascent for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑ + H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of precision with our cutting-edge lye removal technology. This avant-garde process meticulously eliminates sulfur and chlorine, offering unrivaled accuracy and setting new benchmarks in operational efficiency for the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in the year 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a shining emblem of innovation intertwined with uncompromising quality. Boasting a formidable registered capital of 58 million yuan and supported by a dynamic team exceeding 140 experts, our company is rooted in solid fixed assets that impressively amount to 80 million yuan. Our sprawling operations unfold over a vast 33,000 square meters, a testament to our unwavering pursuit of excellence.
Esteemed as a high-tech enterprise by national standards, we proudly maintain a third-level qualification in the specialized contracting of environmental protection engineering. Our relentless commitment to quality is embodied by our ISO9001:2015 international quality management system certification, coupled with the distinguished CE certification, mirroring our dedication to reliability and top-notch excellence without compromise.
At the forefront of innovation, we specialize in cutting-edge incineration solutions. Our expertise encompasses designing advanced systems for liquid, gas, and solid waste, alongside pioneering industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical industries.
Our state-of-the-art product line showcases an extensive assortment of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to meet specific needs.
Through innovative scientific management and state-of-the-art testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering commitment to excellence, paired with exemplary after-sales service, has garnered widespread acclaim and trust from our valued clientele. Our all-encompassing services span feasibility analysis, precision design, manufacturing, meticulous installation, comprehensive commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste management solutions.
Our remarkable products make their mark not only across China but also resonate significantly on the global stage, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our relentless dedication to unmatched quality and service excellence.
We warmly welcome friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer, a journey promising a blend of innovation and reliability!
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