Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, guaranteeing seamless processes that redefine efficiency;
2. Delight in an eco-conscious mechanism designed to eradicate smoke and odors, effectively eliminating secondary pollution while minimizing operational costs;
3. Our innovative revolving incinerator body, equipped with mill and multi-phase combustion, ensures efficiency par excellence, setting new standards in waste management;
4. Experience comprehensive cremation that significantly reduces ash volume, boasting an impressive heat alkali burning rate that exceeds 90%;
5. Seamlessly process continuous material feeding, expertly managing high-moisture waste with unmatched ease and efficiency;
6. Cutting-edge automatic control technology facilitates operations that are not only safe and dependable but also economically advantageous, enhancing overall performance;
7. Designed to ensure unrivaled efficiency, our incinerator functions flawlessly without emissions of smoke, odors, or secondary pollution, prioritizing environmental safety;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and ecological responsibility;
9. Safety and reliability are paramount: primarily utilizing an automatic control system with low malfunction rates, ensures straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the pinnacle of safety with our incinerator's state-of-the-art burner, equipped with an innovative protection mechanism that automatically cuts off the fuel supply during any abnormal burner operation, guaranteeing superior safety management.
2. Before shutdown, marvel at the flawless operational transition as the incinerator initiates a specialized cooling process for the combustion chamber, maintaining exactness until temperatures reach a specified stable point, signifying the conclusion of operations.
3. Depend on our trailblazing leakage protection system for unmatched performance. Even in challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains impressively above 2 MΩ, triumphantly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to ensure secure and flawless connectivity.
4. We assure absolute integrity with comprehensive sealing pressure tests on oil, water, and gas channels, negating any possibility of leaks.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace is devoid of flammable gases and organic residues, upholding safe and proficient operation;
3) Features a cutting-edge overload protection system to prevent motor strain, complemented by a negative pressure frequency conversion control for heightened security;
4) Incorporates a meticulous interlocking system for both high and low-temperature controls.
Design Ideas:
Designed with exquisite precision to meet unique project needs, our rotary kiln incinerator excels at simultaneous incineration of solid and liquid residues. Exceptionally adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it sets the standard in waste management.
This positions our product as the ultimate solution for any sophisticated waste disposal center.Constructed with a cylindrical metal exterior lined with insulation bricks, the rotary kiln incinerator boasts a precisely engineered horizontal tilt. Its rotational mechanism ensures optimal mixing, promoting smooth movement to the discharge end along its incline. The inventive flue gas directional system continually agitates waste for consistent heating, with a residence time of 0.5-1 hour, guaranteeing thorough thermal processing and organic matter eradication.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, attaining extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, the flue gas purification process meticulously removes acidic components, nitrogen oxides, and captures hazardous particles and dust, ensuring prudently selected components.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, stand-alone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with activating the blower to effectively expunge residual and flammable gases within the furnace, significantly mitigating explosion risk during ignition.
2) Prior to the robust burner igniting, it's vital to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This diligent procedure ensures safety and efficiency as the diesel fuel is expertly conveyed through meticulously crafted pipelines, culminating in precise ignition by the burners. The radiant heat efficiently elevates the temperature within both the rotary kiln and secondary chamber, ensuring a smooth and controlled ascent for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This cutting-edge mechanism meticulously maintains the combustion temperature at a precise 850ºC with sophisticated oxygen control, ensuring optimal efficiency. Simultaneously, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating flawless processing and integration for unparalleled performance.
4) The flue gas, produced by the rotary kiln's intense operation, travels to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with exceptional efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This remarkable transformation achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins. This results in an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles transpires at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and priming it for subsequent treatment stages.
7) After exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then journeys into the spray washing tower, followed by the wet packing washing tower device. These vital stages are instrumental in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is smoothly released into the atmosphere via the chimney, with the aid of an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of modern incineration technology with our cutting-edge lye removal system. This advanced process meticulously extracts sulfur and chlorine, achieving exceptional accuracy and promoting a flawless operational flow that revolutionizes industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our establishment in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has been a pioneering force in innovation and unmatched quality. With a robust registered capital of 58 million yuan and a dynamic team of over 140 skilled professionals, our company is fortified by substantial fixed assets valued at 80 million yuan. Our operations flourish across an impressive 33,000 square meters, dedicated to the pursuit of excellence.
Honored as a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to exceptional quality is further emphasized by our ISO9001:2015 international quality management system certification and the distinguished CE certification, underscoring our dedication to reliability and superior excellence.
At the forefront of cutting-edge incineration technology, we engineer state-of-the-art systems for liquid, gas, and solid waste management, complemented by advanced industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and custom solutions expertly crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line encompasses a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specially designed medical waste incinerators.
With innovative scientific management and groundbreaking testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clients. Our comprehensive suite of services includes feasibility analysis, meticulous precision design, manufacturing excellence, meticulous installation, seamless commissioning, extensive training, and dedicated after-sales support, ensuring optimal efficiency and seamless waste treatment solutions.
Our outstanding products not only resonate throughout China, but they also leave a profound impact globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering dedication to unparalleled quality.
We extend a heartfelt invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we offer firsthand!
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