Product Description
Scopeof Application of Application:
Discover the pinnacle of waste management technology with this versatile incinerator from Yixing Huarui Incinerator Technology Development Co., Ltd. Ingeniously crafted for the comprehensive and secure elimination of medical waste, it handles everything from surgical viscera to auxiliary medical materials, single-use injectors, and a full spectrum of other medical waste products. This powerhouse of an incinerator asserts its dominance with robust capabilities that ensure unparalleled precision and steadfast reliability in waste management..
Characteristics:
1. Enjoy seamless operations, thanks to our state-of-the-art automatic material feeding and ash removal system that assures smooth and uninterrupted processes;
2. Embrace a greener future with our eco-friendly mechanism that eradicates smoke and odors, prevents secondary pollution, and significantly cuts down operational costs;
3. Elevate efficiency to unparalleled heights with our revolutionary revolving incinerator body, engineered with mill and multi-phase combustion for optimal performance;
4. Achieve thorough cremation with a remarkable reduction in ash volume, boasting an impressive heat alkali burning rate of over 90%;
5. Effortlessly manage continuous material feeding, expertly processing high-moisture waste with exceptional efficiency;
6. Benefit from cutting-edge automatic control technology that guarantees operations are not only safe and reliable but also economically beneficial;
7. Our incinerator is a model of efficiency, functioning without emitting smoke, odors, or any secondary pollution;
8. A beacon of energy efficiency: our innovative design ensures complete treatment with reduced operating costs, thus maximizing economic returns;
9. Safety and reliability take center stage with our predominantly automatic control system, designed for low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features—including a secondary combustion chamber, heat exchange, and dust removal—ensure emissions meet stringent national standards, harmonizing with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is skillfully introduced into the rotary kiln using a cutting-edge feeding system, precisely maintaining the combustion temperature at an optimal 850ºC through meticulous oxygen control. Simultaneously, waste liquid is efficiently channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring seamless processing and integration. This sophisticated approach guarantees maximum efficiency and safety.
4) The flue gas, originating from the rotary kiln, proceeds to the secondary chamber where incineration by-products like ash and slag are adeptly removed using an innovative wet scraper mechanism. This advanced system ensures smooth and pristine operations, significantly enhancing processing performance.
5) Within the secondary combustion chamber, the flue gas undergoes further combustion enhancement as organic waste liquid elevates the temperature to an impressive 1100ºC. This intensification results in a smokeless, odor-free finish with zero secondary pollution. The flue gas remains in this chamber for a precisely calculated 4.0 seconds, ensuring nearly complete decomposition of trace organics and dioxins, achieving a decomposition efficiency of over 99.99%. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, ensuring an environmentally friendly operation.
6) Emerging from the secondary combustion chamber, the flue gas moves to the water-cooled cyclone dust collector, where ash content is expertly neutralized through centrifugal force. This strategic enhancement significantly purifies the flue gas, optimizing it for the subsequent process stages.
7) Following the cyclone, the flue gas is transferred to the semi-dry quench tower. Here, a high-pressure pump skillfully directs the reaction tower towards the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet area that rapidly cools to 200 ºC within just one second. This quick action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fire hazards.
8) The flue gas subsequently enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages effectively eliminate acid gases from the flue gas, ensuring purity and compliance with stringent environmental standards, thus promoting a cleaner and healthier environment.
9) After traversing the spray tower, the flue gas is released into the atmosphere through the chimney, facilitated by an induced draft fan, ensuring a smooth and environmentally considerate exit.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has stood as a beacon of cutting-edge innovation and unparalleled quality. With an impressive registered capital of 58 million yuan and a team of over 140 talented professionals, we proudly manage fixed assets valued at 80 million yuan, all within a sprawling 33,000 square meters of operational excellence.
As a proud holder of state-recognized high-tech enterprise status, we possess a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is underscored by the ISO9001:2015 international quality management system certification and the CE certification, reinforcing our unwavering commitment to reliability and excellence.
Our expertise lies in crafting innovative incineration solutions, covering liquid, gas, and solid waste incinerators, along with advanced industrial wastewater treatment equipment. Our offerings include industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our revolutionary product portfolio boasts a wide array of furnace types: from rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, to specialized medical waste incinerators.
Employing pioneering scientific management practices and cutting-edge testing techniques, we deliver unmatched quality products at competitive prices. Our relentless pursuit of excellence, combined with exceptional after-sales service, has garnered widespread acclaim and trust from our clients. We offer a comprehensive suite of services including feasibility analysis, meticulous design, precise manufacturing, meticulous installation, adept commissioning, in-depth training, and consistent after-sales support, ensuring seamless waste treatment solutions.
Our remarkable products captivate customers throughout China and make a significant impact globally, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients serves as a powerful testament to our unwavering commitment to delivering superior quality.
We cordially invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we have to offer!
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