Product Description
Scopeof Application of Application:
Introducing our versatile and high-performance incinerator, engineered with precision for the safe and efficient disposal of medical waste. This includes complex materials such as surgical viscera, auxiliary medical supplies, and single-use injectors, as well as an extensive variety of other medical waste products. Its robust design ensures management with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our automatic material feeding and ash removal system, ensuring processes run effortlessly and continuously;
2. Embrace eco-friendly excellence with a system that completely eliminates smoke and odors, thereby preventing any secondary pollution while keeping operational costs low;
3. Featuring a groundbreaking revolving incinerator body, enhanced with mill and multi-phase combustion, it offers efficiency that sets a new standard in the industry;
4. Benefit from comprehensive cremation capabilities, drastically reducing ash volume while achieving a remarkable heat alkali burning rate exceeding 90%;
5. Handle continuous material feeding seamlessly, effectively managing high-moisture waste with exceptional ease and proficiency;
6. Equipped with state-of-the-art automatic control technology, our incinerator ensures operations that are not only secure and dependable but also provide significant economic advantages;
7. Designed for outstanding efficiency, our incinerator eliminates any emissions of smoke, odors, or secondary pollution, ensuring an immaculate operation;
8. A triumph of energy efficiency: our cutting-edge design ensures comprehensive treatment at minimized running costs, maximizing economic returns;
9. Prioritizing safety and reliability, it predominantly employs an automatic control system known for low malfunction rates, ensuring that repairs and maintenance are effortlessly manageable;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal mechanisms, ensure emissions adhere to stringent national standards, perfectly aligned with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal process. This cutting-edge technology expertly eliminates sulfur and chlorine with unmatched accuracy, ensuring smooth operations while redefining industry benchmarks for efficiency.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. epitomizes the apex of innovation and unparalleled quality. Anchored by a formidable registered capital of 58 million yuan, our team of over 140 devoted professionals is supported by a robust foundation of fixed assets worth a striking 80 million yuan. Spanning an extensive 33,000 square meters, our facility is a testament to our commitment to excellence.
Celebrated as a state-recognized high-tech enterprise, we are proud to possess a third-level certification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is evidenced by the ISO9001:2015 international quality management system accreditation and the esteemed CE certification, showcasing our dedication to reliability and excellence of the highest caliber.
Focusing on pioneering incineration technology, we craft state-of-the-art systems for managing liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and tailor-made solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product range features a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, offering solutions for every need.
By integrating innovative scientific management with advanced testing techniques, we provide premium products at competitive rates. Our unwavering dedication to excellence and exceptional after-sales service has earned us widespread recognition and trust from our clients. Our holistic services include feasibility analysis, meticulous design, manufacturing, precise installation, commissioning, extensive training, and dependable after-sales support, ensuring seamless, effective, and efficient waste management solutions.
Our extraordinary products create a significant global footprint, resonating not just within China but extending their impact to Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients are a testament to our steadfast dedication to supreme quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we have to offer!
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