Product Description
Scope of application:
Viscera cut by medical bistoury, medical auxiliary material, one-time injector and other medical garbage.
Characteristics:
1. Enjoy the convenience of automatic material feeding and ash output, streamlining waste processing;
2. Experience a cleaner operation with no smoke, no odor, and zero secondary pollution, keeping costs low with efficient burning;
3. Featuring a revolving incinerator body, it utilizes mill and multi-phase burning techniques for superior combustion results;
4. With inside-out cremation, expect minimal ash output and an exceptional heat alkali burning rate exceeding 90%;
5. Seamlessly process various waste, even those with high moisture content, allowing for simultaneous burning with minimal water;
6. Benefit from advanced automatic control technology, ensuring the equipment operates safely, reliably, and economically;
7. Achieve outstanding efficiency with absolutely no smoke, no odor, and no secondary public pollution;
8. Conserve energy with our scientifically advanced structure, ensuring more complete treatment and reduced operational costs;
9. Enjoy peace of mind with a safe and reliable system, primarily utilizing automatic controls to minimize malfunction rates and simplify maintenance;
10. Rest assured with emissions meeting national standards, thanks to our high-efficiency tail gas disposal systems like the secondary combustion chamber and heat exchange, all ensuring compliance with the latest national exhaust standards.
Product Parameters
Hazardous waste handling capacity: 50-5000 kg/h
Safety Indicators
1. Our incinerator's burner is outfitted with a cutting-edge safety protection mechanism, intelligently designed to automatically halt the fuel supply in the event of abnormal burner start-ups.
2. Prior to ceasing operations, the incinerator engages a meticulously designed combustion chamber cooling program (applicable for both regular and safety program shutdowns). This cooling process gracefully concludes once the temperature descends to a pre-set threshold, ensuring a seamless and secure shutdown.
3. Engineered with a robust leakage protection device, our equipment guarantees peak performance. Even under challenging conditions of 40 degrees and 85% relative humidity, the electrical circuit's insulation resistance remains steadfast at over 2 MΩ, withstanding a rigorous experimental voltage test at a power frequency of 50Hz and 1500V. Every component is precisely positioned, ensuring a dependable and consistent connection throughout.
4. Our oil, water, and gas pathways undergo stringent sealing pressure tests, ensuring zero leakage and optimal functionality.
5. Comprehensive Alarm System:
1) Incinerator device power indicator and main switch;
2) Residual burning timing mechanism ensures the furnace is devoid of any remaining flammable gases or organic matter, providing unmatched safety and dependability;
3) An overload protection system safeguards the motor against overload, coupled with advanced negative pressure frequency conversion controls;
4) An innovative high and low temperature control interlocking system for enhanced operational security.
Design Concepts:
Tailored to project specifications, the rotary kiln incinerator is the quintessential choice, capable of simultaneously processing solids and liquids. It is particularly effective for chemical residues, sludges, organic waste liquids, and various industrial solid wastes,
making it the preferred furnace for comprehensive waste management centers. The rotary kiln incinerator features a robust cylindrical metal shell lined with insulation bricks, slightly tilted horizontally. Its rotational design ensures even mixing, facilitating the waste's journey towards the discharge end. The innovative flue gas directional design, combined with continuous rotation, ensures thorough rolling, stirring, and uniform heating of the waste. The waste dwells in the rotary kiln for an impressive 0.5 to 1 hour, guaranteeing optimal heating and complete eradication of organic materials.
Additionally, equipped with an advanced secondary combustion chamber, the waste gases produced are re-incinerated at scorching temperatures of 1100ºC, ensuring superior removal efficiency of organic substances. The design mandates a temperature ≥1100ºC and a flue gas residence time of ≥2 seconds, guiding the selection of furnace type. Upon flue gas cooling, the focus shifts to purifying the exhaust by eliminating acidic components, nitrogen oxides, adsorbing harmful materials, and collecting dust particles, all critical to informed equipment selection.
The Incinerator Setup Comprises the Following Equipment:
Feed hydraulic transmission device, efficient waste liquid transportation pipeline system, dynamic rotary kiln body, primary burner, advanced secondary combustion chamber, secondary burner, water-cooled cyclone dust elimination, quenching acid stripping tower, mist separation tower, exhaust fan, self-contained chimney, alkali storage tank and transport system, lye pump, blower and air supply system, comprehensive electrical system, state-of-the-art instrument control system, automatic ash removal apparatus, system installation and maintenance platform, and robust support structures.
Concise Overview of Main Process Flow:
1) Initially, activate the blower to purge any residual or flammable gases within the furnace, mitigating explosion risk upon ignition.
2) Prior to burner ignition, activate the induced draft fan and purge the furnace for five minutes. Fuel diesel is channeled through pipelines, ignited by precision ignition burners, and the resulting heat incrementally elevates the temperatures of both the rotary kiln and secondary chamber.
3) In our state-of-the-art system, solid waste is seamlessly introduced into the rotary kiln via an advanced feeding mechanism. Here, the combustion process is meticulously managed at a precise temperature of 850ºC by expertly regulating the oxygen supply. Our cutting-edge design ensures that waste liquids are efficiently channeled into either the rotary kiln or the secondary combustion chamber through a specialized waste liquid pipeline, optimizing the incineration process.
4) The journey continues as the flue gas generated by the rotary kiln gracefully transitions into the secondary chamber. Meanwhile, ash and slag resulting from incineration are effortlessly expelled through an automated wet scraper system, ensuring a streamlined operational flow.
5) In the secondary combustion chamber, flue gases undergo an intense transformation as they are further incinerated at soaring temperatures of up to 1100ºC, driven by the infusion of organic waste liquid. This process ensures a thorough and complete combustion, achieving a smokeless, odorless output devoid of secondary pollution. Flue gases linger in the chamber for 4.0 seconds, allowing for the meticulous decomposition of trace organic matter and dioxins to an impressive efficiency exceeding 99.99%. This advanced multi-stage combustion strategy significantly curtails the formation of nitrogen oxides, ensuring optimal environmental compliance.
6) The purified flue gas from the secondary chamber gracefully flows into a sophisticated water-cooled cyclone dust collector. Here, centrifugal force acts decisively to settle ash content, elevating the cleanliness and quality of the flue gas.
7) From the cyclone, the flue gas is ushered into a semi-dry quench tower. Within this state-of-the-art structure, a pressure pump expertly channels the flue gas through a two-fluid nozzle, atomizing it into minuscule droplets. As these droplets encounter the hot flue gas, they create a high-density suspension near the nozzle, where the temperature is rapidly reduced to approximately 200 ºC in under a second. This swift cooling effectively inhibits dioxin regeneration, while water mist sprays extinguish any residual sparks, safeguarding the subsequent cloth bag from potential damage.
8) Next, the flue gas embarks on a cleansing journey through the spray washing tower and wet packing washing tower device. These cutting-edge technologies are designed to meticulously wash away any lingering acid gases from the flue gas, ensuring a pristine final output.
9) Finally, the flue gas exits the spray tower and is directly vented into the atmosphere via the chimney, following a final pass through the induced draft fan, completing its eco-friendly transformation.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine:
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui proudly stands on a solid foundation with a registered capital of 58 million yuan. Our team consists of over 140 dedicated employees, and we boast fixed assets of 80 million yuan, all within a sprawling area of 33,000 square meters.
Recognized as a cutting-edge high-tech enterprise, we possess the esteemed third-level qualification for professional contracting in environmental protection engineering. Our commitment to quality is underscored by our achievement of ISO9001:2015 international quality management system certification and CE certification.
Specializing in the production of diverse waste incinerators, Yixing Huarui offers solutions for liquid, gas, solid, and more. Our expertise extends to industrial wastewater treatment equipment and encompasses a range of incinerators, including those tailored for industrial hazardous waste, as well as the chemical and pharmaceutical industries.
We provide a comprehensive array of furnace types, such as the robust rotary kiln, versatile solid incinerator, specialized liquid incinerator, efficient exhaust gas direct combustion furnace, innovative RTO regenerative incinerator, multipurpose comprehensive incinerator, and safe medical waste incinerator, among others.
Harnessing advanced scientific management and modern testing methodologies, we offer superior quality products at reasonable prices. Our perfect after-sales service has garnered extensive praise and trust. From preliminary feasibility studies to design, development, manufacturing, installation, debugging, training, and after-sales tracking, we provide a seamless one-stop service for all waste treatment engineering needs.
Our products enjoy immense popularity across China and are also exported to regions including Southeast Asia, Africa, South America, and the Middle East. We take pride in the high satisfaction of our customers worldwide.
With open arms and a warm heart, we invite friends and customers from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd.!
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