Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted to offer optimal safety and supreme efficiency in the disposal of medical waste. It expertly handles a variety of materials including surgical viscera, auxiliary medical materials, single-use injectors, and an extensive assortment of other medical waste products. Its formidable capabilities ensure that all waste is treated with the highest level of precision and unwavering reliability, making it a trusted choice for disposal needs..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring smooth and continuous processes without interruptions;
2. Benefit from an environmentally-friendly design that completely eradicates smoke and odors, prevents any secondary pollution, and significantly reduces operational costs;
3. Our groundbreaking revolving incinerator body, equipped with advanced mill and multi-phase combustion, achieves unprecedented efficiency and effectiveness;
4. Achieve exhaustive cremation, tremendously reducing ash volume with an outstanding heat alkali burning rate of more than 90%;
5. Effortlessly manage continuous material feeding, handling high-moisture waste with remarkable ease and efficiency, making operations streamlined and hassle-free;
6. Our cutting-edge automatic control technology guarantees operations that are not only exceptionally safe and reliable but also economically beneficial for your facility;
7. Constructed for unmatched efficiency, our incinerator operates with zero emissions of smoke, odors, or secondary pollution, setting a new standard in environmental responsibility;
8. An epitome of energy efficiency: our advanced design ensures thorough treatment with minimized running costs, maximizing your economic advantages;
9. Safety and reliability are at the forefront: primarily using an automatic control system that boasts an impressively low malfunction rate, ensuring that repairs and maintenance are straightforward and minimal;
10. Our superior exhaust treatment features, including a state-of-the-art secondary combustion chamber, heat exchange, and dust removal, ensure that emissions comply with rigorous national standards, fully aligned with prevailing exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Elevate safety to unparalleled levels with our incinerator's state-of-the-art burner, boasting a sophisticated protection mechanism. This intelligent system automatically halts fuel supply during any irregularities in burner operation, ensuring a flawless safety management experience.
2. Observe the seamless shutdown procedure as the incinerator engages a highly specialized cooling protocol for the combustion chamber. This process ensures precision and stability, maintaining optimal temperatures and marking the completion of operations with excellence.
3. Trust in our groundbreaking leakage protection system for superior performance. Even when challenged by conditions of 40 degrees and 85% humidity, insulation resistance remains impressively above 2 MΩ, effectively enduring rigorous 1-minute power frequency tests at 1500V. MΩ, effortlessly enduring stringent power frequency (50Hz) tests at 1500V. Every component is meticulously positioned to guarantee secure and impeccable connectivity, leaving no room for compromise.
4. Guarantee a leak-proof experience with our comprehensive sealing pressure tests. These tests on oil, water, and gas channels promise absolute integrity and reliability.
5. Alarm System:
1) Illuminated power indicators and intuitive switches provide exceptional convenience for incinerator operation;
2) A sophisticated residual burning timer ensures the interior of the furnace is free from flammable gases and organic residues, resulting in safe and efficient functionality;
3) Advanced overload protection safeguards against motor strain, equipped with a negative pressure frequency conversion control for enhanced security;
4) Precision interlocking system ensures seamless control for both high and low-temperature settings.
Design Ideas:
Designed with meticulous precision to fulfill specific project requirements, our rotary kiln incinerator sets the benchmark for concurrent incineration of solid and liquid residues. Excelling in the handling of chemical residues, sludge, organic liquid waste, and industrial solids, it stands unmatched in waste management solutions.
This distinction makes it the preferred choice for any progressive waste disposal facility, offering unparalleled advantages.Constructed with a resilient cylindrical metal exterior insulated with bricks, the rotary kiln incinerator features an optimal horizontal tilt. Its innovative rotational mechanics ensure efficient mixing, allowing seamless movement towards the discharge end along its incline. The cutting-edge flue gas directional system continuously agitates waste, ensuring uniform heating. With a waste residence time of 0.5-1 hour, it guarantees thorough thermal treatment and complete obliteration of organic matter.
Furthermore, a pioneering secondary combustion chamber re-incinerates generated gases to achieve extreme temperatures of 1100ºC, maximizing the elimination of organic matter. With furnace selection adhering to rigorous standards of temperatures ≥1100ºC and flue gas residence time ≥2 seconds, post-cooling flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge the furnace of residual and flammable gases, significantly minimizing explosion risk before ignition.
2) Prior to sparking ignition with the powerful burner, initiate the induced draft fan for an extensive five-minute purge of the furnace. This meticulous procedure ensures the safe and efficient transport of diesel fuel through expertly designed pipelines, leading to precise burner ignition. The radiant heat smoothly elevates the temperature within the rotary kiln and secondary chamber, ensuring a controlled and steady rise for optimal performance.
3) Solid waste embarks on its transformative journey into the rotary kiln via an advanced state-of-the-art feeding system. This ingenious apparatus meticulously maintains an optimal combustion temperature of 850ºC through precise oxygen regulation, ensuring unparalleled efficiency. Simultaneously, waste liquid is deftly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating seamless processing and integration that epitomizes superior performance.
4) As the radiant flue gas emerges from the rotary kiln's vigorous operation, it transitions to the secondary chamber. Here, a sophisticated wet scraper mechanism efficiently expels incineration by-products such as ash and slag, ensuring operations remain smooth and pristine.
5) Within the heart of the secondary combustion chamber, the flue gas is subject to intensified combustion. The introduction of organic waste liquid escalates the temperature to a commanding 1100ºC, amplifying the incineration process. This high-efficiency operation yields a smoke-free, odorless result with zero secondary pollution, as the flue gas is retained here for a meticulously timed 4 seconds. This ensures thorough decomposition of trace organics and dioxins, with an outstanding decomposition efficiency surpassing 99.99%. The precise disintegration of residual organic components and carbon particles occurs at around 1100ºC. The chamber's advanced multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and efficiently preparing it for subsequent treatment phases.
7) Following its passage through the cyclone, the flue gas ascends to the semi-dry quench tower. A powerful pressure pump proficiently directs the reaction tower to the zenith of the two-fluid nozzle, converting it into exquisite droplets. These droplets encounter the hot rising flue gas, creating a dense suspended droplet zone and rapidly cooling to 200ºC within a mere second. This swift action effectively curtails dioxin regeneration and extinguishes any residual sparks, protecting the cloth bag from potential fires.
8) Subsequently, the flue gas progresses through the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play a vital role in eradicating acid gases from the flue gas, rigorously ensuring compliance with stringent environmental purity standards.
9) Having traversed the spray tower, the flue gas is gracefully released into the atmosphere via the chimney, with an induced draft fan ensuring its effortless exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of chemical engineering with our groundbreaking lye removal process. This meticulously engineered technology expertly extracts sulfur and chlorine, ensuring exceptional accuracy and delivering a flawless, efficient operation that defines excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a paragon of innovation and superior quality in the realm of incineration technology. With a robust registered capital of 58 million yuan and an admirable team of over 140 exceptionally skilled experts, our company is fortified by substantial fixed assets valued at 80 million yuan. Our expansive operations are set across a splendid 33,000 square meters dedicated to fostering excellence and groundbreaking advancements.
As a recognized high-tech enterprise by the state, we take pride in holding a third-level qualification in professional contracting for environmental protection engineering. Our staunch commitment to quality is evidenced by our ISO9001:2015 international quality management system certification and the prestigious CE certification, both of which underscore our dedication to reliability and top-tier excellence across all facets of our operation.
Specializing in cutting-edge incineration solutions, we excel in designing advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors, meeting the unique demands and challenges of these industries.
Our state-of-the-art product line offers an expansive variety of furnace types, including rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators. Each product is engineered to deliver top performance and reliability.
Through innovative scientific management and cutting-edge testing methodologies, we ensure the delivery of superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us wide acclaim and trust from our valued clientele. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions for our clients.
Our extraordinary products proudly resonate not only across China but also make a significant global impact, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our esteemed clients underscore our unwavering dedication to providing unmatched quality and innovation.
We extend a warm and cordial invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we proudly offer. Experience firsthand the innovation and excellence that define our commitment to cutting-edge waste management solutions!
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