Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the safe and effective disposal of a diverse array of medical waste. From surgical viscera to auxiliary medical materials and single-use injectors, this robust solution ensures that all waste is handled with unparalleled precision and reliability, providing peace of mind in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring seamless and efficient processes;
2. Benefit from our eco-friendly mechanism that eliminates smoke and odors, preventing secondary pollution while significantly reducing operational costs;
3. Designed with a revolutionary revolving incinerator body, offering multi-phase combustion and unparalleled efficiency;
4. Experience thorough cremation that dramatically reduces ash volume, boasting a remarkable heat alkali burning rate of over 90%;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with superior efficiency and ease;
6. Our cutting-edge automatic control technology ensures operations that are dependable, safe, and economically advantageous;
7. Engineered for exceptional efficiency, our incinerator operates without emitting smoke or odors, and completely avoids secondary pollution;
8. An energy-efficient innovation, our design ensures comprehensive treatment with minimized running costs, maximizing your economic returns;
9. Safety and reliability are at the forefront, utilizing a low-malfunction automatic control system that simplifies repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions meet stringent national standards, complying with all current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in the realm of waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Through an advanced, state-of-the-art feeding system, solid waste is expertly guided into the rotary kiln. This precision-engineered mechanism ensures the combustion temperature remains exactly at 850ºC, courtesy of sophisticated oxygen control, guaranteeing unparalleled efficiency. Simultaneously, waste liquid is expertly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This seamless integration ensures flawless processing, enhancing the superior performance of the system.
4) The rotary kiln's vigorous operation produces flue gas, which then channels into the secondary chamber. In a display of innovative engineering, incineration by-products such as ash and slag are expelled efficiently through a cutting-edge wet scraper mechanism. This ensures operations are not only smooth but also immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes a combustion process of superior quality. With the introduction of organic waste liquid, the temperature soars to an impressive 1100ºC, intensifying the incineration to a smokeless, odorless finish with no secondary pollution. The flue gas remains here for a precise four seconds, ensuring the complete decomposition of trace organics and dioxins with an outstanding decomposition efficiency of over 99.99%. The chamber's intricate multi-stage combustion process effectively curtails nitrogen oxide formation, underscoring enhanced environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas enters the water-cooled cyclone dust collector. Here, centrifugal force is harnessed to expertly neutralize ash content, significantly purifying the flue gas and readying it for the next phase of treatment.
7) After passing through the cyclone, the flue gas advances to the semi-dry quench tower. A powerful pressure pump skillfully directs the reaction tower towards the top of the two-fluid nozzle, converting it into fine droplets. These droplets meet the ascending hot flue gas, creating a dense suspended droplet area that cools rapidly to 200ºC within just one second. This quick action effectively prevents dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fires.
8) The flue gas continues its journey into the spray washing tower, followed by the wet packing washing tower device. These essential stages are crucial for eliminating acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is gently released into the atmosphere via the chimney. Thanks to an induced draft fan, its smooth exit is assured, minimizing environmental impact with precision.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This avant-garde technology meticulously isolates sulfur and chlorine, offering unmatched precision while guaranteeing an effortlessly smooth and highly efficient operation, setting a groundbreaking benchmark within the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. Proudly anchoring itself with a robust registered capital of 58 million yuan, we are empowered by an impressive team of over 140 skilled experts. Our company is underpinned by substantial fixed assets valued at 80 million yuan. Encompassing a magnificent 33,000 square meters, our operations are devoted entirely to excellence, innovation, and groundbreaking advancements.
With recognition as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is affirmed by the ISO9001:2015 international quality management system certification and the esteemed CE certification. These accolades reflect our unwavering devotion to reliability and top-tier excellence, ensuring that we remain a trusted leader in the industry.
Specializing in cutting-edge incineration solutions, we are proud to design advanced systems for liquid, gas, and solid waste, alongside highly sophisticated industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical sectors, setting new standards in efficiency and innovation.
Our state-of-the-art product line showcases a broad array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, and RTO regenerative incinerators. We also offer all-encompassing incinerators and specialized medical waste incinerators, each engineered to meet diverse and complex needs with precision and reliability.
By integrating innovative scientific management with cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, enriched by exceptional after-sales service, has earned us widespread acclaim and enduring trust from our clients. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support. We ensure seamless and efficient waste treatment solutions, transforming challenges into opportunities for innovation.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, and the Middle East. This global footprint, coupled with the satisfaction and trust of our clients, underscores our unwavering dedication to unmatched quality and our commitment to making a positive, lasting impact worldwide.
We extend a warm invitation to friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable, cutting-edge solutions we offer! Experience firsthand the innovation and excellence that define our legacy.
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