Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring a state-of-the-art protection mechanism that automatically ceases fuel supply during any abnormal burner operation, ensuring flawless and secure safety management.
2. Before shutting down, witness a seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations with absolute safety.
3. Rely on our groundbreaking leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is meticulously placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Illuminated power indicators and easily accessible switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is cleared of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates a state-of-the-art overload protection to safeguard against motor strain, complete with a cutting-edge negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls to ensure optimal performance.
Design Ideas:
Engineered with immaculate attention to detail to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart as a leader in waste management solutions.
This makes it the premier choice for any advanced waste disposal center seeking excellence in disposal technology.Crafted with a robust cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic material destruction.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and superior environmental protection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, dramatically reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via precision-engineered pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal system. This cutting-edge technology precisely eliminates sulfur and chlorine, offering exceptional accuracy and ensuring smooth, efficient operations that redefine industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a paragon of innovation and unparalleled quality. With a robust registered capital of 58 million yuan and an accomplished team of over 140 skilled professionals, our enterprise is fortified by substantial fixed assets valued at 80 million yuan. Our expansive operations are beautifully sprawled across a magnificent 33,000 square meters, all dedicated to the pursuit of excellence.
Esteemed as a high-tech enterprise by the state, we proudly hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is affirmed by the ISO9001:2015 international quality management system certification and the distinguished CE certification, reflecting our relentless commitment to reliability and top-tier excellence.
Pioneering in the realm of cutting-edge incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, alongside state-of-the-art industrial wastewater treatment equipment. Our extensive portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical sectors.
Our state-of-the-art product line presents an expansive variety of furnaces, encompassing rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, all tailored to meet diverse needs.
Through innovative scientific management and avant-garde testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, coupled with remarkable after-sales service, has garnered us widespread acclaim and trust from our clientele. Our comprehensive services encompass everything from feasibility analysis, precision design, and manufacturing to meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our extraordinary products resonate powerfully not only throughout China but also globally, making a significant impact in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering allegiance to unmatched quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we proudly offer!
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