Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability, offering unparalleled trust in sustainable waste management practices..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, offering you peace of mind and operational excellence;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses, transforming waste management into an environmentally friendly endeavor;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence, setting a new standard in incineration technology;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%, ensuring maximum waste reduction and resource utilization;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency, making it an ideal choice for diverse waste management needs;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, providing you with a reliable and cost-effective solution;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution, safeguarding the environment while enhancing operational efficiency;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and delivering superior performance;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations to ensure compliance and environmental stewardship.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. This advanced technology includes a state-of-the-art protection mechanism that automatically halts fuel delivery if any irregularity in burner operation is detected, thereby establishing flawless safety management.
2. Prior to shutdown, the incinerator seamlessly transitions operations by initiating a specialized cooling protocol for the combustion chamber. This precision-driven process continues until temperatures stabilize at a predetermined value, marking the conclusion of operations.
3. Depend on our innovative leakage protection system for optimal performance. Even in challenging conditions of 40 degrees Celsius and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, consistently passing rigorous 1-minute power frequency (50Hz) tests at 1500V. All components are meticulously positioned to ensure secure and impeccable connectivity.
4. We assure zero leaks through comprehensive sealing pressure tests across oil, water, and gas channels, guaranteeing absolute integrity.
5. Alarm System:
1) Features illuminated power indicators and intuitive switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace interior is free from flammable gases and organic residues, securing safe and efficient operation;
3) Incorporates advanced overload protection to guard against motor strain, complemented by a negative pressure frequency conversion control for enhanced security;
4) Equipped with a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to meet specific project demands, our rotary kiln incinerator excels in concurrently incinerating solid and liquid residues. Particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself in comprehensive waste management solutions.
This positions it as the leading choice for any advanced waste disposal center.Crafted with a sleek cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its innovative rotational mechanics ensure optimal mixing and seamless movement to the discharge end along the incline. The ingenious flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring complete thermal treatment and organic matter obliteration.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to rigorous standards, maintaining temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components and nitrogen oxides while capturing harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Begin by activating the blower to effectively purge residual and flammable gases within the furnace, significantly mitigating explosion risk during ignition.
2) Before the powerful burner ignites, it is essential to engage the induced draft fan, granting a thorough five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel is deftly transported via expertly crafted pipelines, leading to its precise ignition by the burners. The resulting radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady, controlled rise for peak performance.
3) Experience state-of-the-art waste management with Yixing Huarui Incinerator Technology Development Co., Ltd.'s Reliable Medical Waste Incinerator. Our advanced feeding system expertly introduces solid waste into the rotary kiln, maintaining a precise 850ºC combustion temperature through meticulous oxygen control. This precision ensures not only optimal efficiency but also superior integration of waste liquid, which is seamlessly channeled into either the rotary kiln or the secondary combustion chamber. The dedicated pipelines facilitate flawless processing, ensuring unparalleled performance and sustainability.
4) In the next stage of our cutting-edge process, the rotary kiln's intense operation produces flue gas, which elegantly transitions to the secondary chamber. Here, incineration by-products like ash and slag are expelled with unparalleled efficiency through our innovative wet scraper mechanism. This step is crucial for smooth and immaculate operations and highlights our commitment to excellence in waste management technology.
5) Within the secondary combustion chamber, our advanced technology performs superior combustion of the flue gas. By introducing organic waste liquid, the temperature is elevated to a formidable 1100ºC, intensifying the incineration process to achieve a smokeless, odorless finish devoid of secondary pollution. The flue gas remains in this heated environment for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins with an impressive efficiency of over 99.99%. Our sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, enhancing environmental safety and showcasing our dedication to sustainable practices.
6) Upon emerging from the secondary combustion chamber, the flue gas is guided to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas, thus preparing it for the subsequent stages of treatment with precision and care.
7) The journey continues as the flue gas moves to the semi-dry quench tower. A sophisticated pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming the flue gas into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area that rapidly cools to 200ºC in under a second. This rapid action is pivotal in halting dioxin regeneration and extinguishing lingering sparks, safeguarding the cloth bag from potential fires and ensuring operational safety.
8) Following this, the flue gas enters the spray washing tower, succeeded by the wet packing washing tower device. These vital stages play an instrumental role in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity and further advancing our commitment to eco-friendly operations.
9) Finally, after traversing the spray tower, the flue gas is released into the atmosphere through the chimney, facilitated by a specially designed induced draft fan. This ensures its smooth exit, thereby significantly minimizing environmental impact and showcasing our dedication to sustainable waste management practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the future of waste management with our innovative lye removal technology. Developed to surgically target and eliminate sulfur and chlorine, this cutting-edge process guarantees exceptional accuracy, ensuring a streamlined, efficient operation that distinguishes itself as a luminary in industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a symbol of cutting-edge innovation and premium quality. Boasting a robust registered capital of 58 million yuan and an elite team of over 140 seasoned professionals, our company is fortified by substantial fixed assets, valued at a remarkable 80 million yuan. Our operations gracefully extend over a grand expanse of 33,000 square meters, each meter devoted to achieving excellence.
Esteemed as a state-recognized high-tech enterprise, we proudly hold a specialized third-level qualification in professional contracting for environmental protection engineering. Our steadfast devotion to quality is affirmed by our attainment of the ISO9001:2015 international quality management system certification and the distinguished CE certification, epitomizing our unwavering commitment to reliability and unparalleled excellence.
With a focus on groundbreaking incineration solutions, we meticulously design cutting-edge systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our impressive portfolio showcases industrial hazardous waste incinerators and customized solutions meticulously crafted for the chemical and pharmaceutical industries.
Our avant-garde product line features an extensive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all tailored to meet diverse needs.
Employing innovative scientific management and state-of-the-art testing methodologies, we deliver premium products at competitive prices. Our unwavering dedication to excellence, combined with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clients. Our all-encompassing services include feasibility analysis, precision design, advanced manufacturing, meticulous installation, commissioning, comprehensive training, and reliable after-sales support, ensuring seamless and efficient waste management solutions.
Our extraordinary products resonate not only across China but also make a profound global impact, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust of our clients demonstrate our steadfast commitment to unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the exceptional solutions we proudly offer!
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