Product Description
Scopeof application of application:
Introducing a highly adaptable incinerator, perfect for the safe and efficient disposal of medical waste, including surgical viscera, medical auxiliary materials, single-use injectors, and an extensive variety of other medical waste products, ensuring a hygienic and environmentally responsible solution..
Characteristics:
1. Seamlessly operate with automatic material feeding and ash output, offering effortless functionality;
2. Benefit from a clean and eco-friendly process that produces no smoke, odors, or secondary pollution, leading to lower operational costs;
3. The advanced revolving incinerator body features mill and multi-phase combustion for outstanding efficiency;
4. Ensure complete cremation from the inside out, significantly reducing ash, with an impressive heat alkali burning rate exceeding 90%;
5. Capable of handling continuous material feeding, it effortlessly manages garbage with high moisture content;
6. State-of-the-art automatic control technology guarantees safe and reliable operation while being cost-effective and delivering significant economic returns;
7. Operating with unparalleled efficiency, the incinerator is free from smoke, odors, and secondary pollution;
8. The energy-saving design, featuring innovative engineering, ensures comprehensive treatment with reduced running costs;
9. Safety and reliability are paramount: primarily utilizing an automatic control system characterized by low malfunction rates, making maintenance straightforward and hassle-free;
10. Advanced tail gas treatment features such as a secondary combustion chamber, heat exchange, and dust removal ensure exhaust emissions meet national standards, fully complying with the latest regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000kg/h
Safety Indicators
1. Our incinerator's burner boasts an advanced safety protection mechanism, ingeniously designed to automatically cease fuel supply if abnormal burner initiation occurs, ensuring unparalleled safety.
2. Before the incinerator powers down, a sophisticated combustion chamber cooling protocol seamlessly activates, securing a smooth transition. This meticulous cooling process completes once temperatures stabilize at a pre-set value, gracefully concluding incinerator operations.
3. Outfitted with a cutting-edge leakage protection device, the system guarantees optimal performance. Even in ambient conditions of 40 degrees temperature and 85% relative humidity, the stellar insulation resistance of the electrical circuitry impressively exceeds 2MΩ , enduring a rigorous testing environment with a 1-minute power frequency (50Hz) and enduring 1500V. Each component is strategically positioned, ensuring secure and dependable connectivity.
4. Thorough sealing pressure tests on oil, water, and gas pathways confirm absolute zero leakage, underscoring our commitment to perfection.
5. Alarm System:
1) Incinerator device power indication and switch ensures instant awareness;
2) A residual burning timing device guarantees the furnace is clear of lingering flammable gases and organic materials, fostering safe and trustworthy operations;
3) Incorporates an overload protection feature to avert motor strain, complemented by negative pressure frequency conversion control for heightened security;
4) High and low-temperature controls interlocking mechanism for seamless operation.
Design Ideas:
Meticulously designed to meet precise project needs, the rotary kiln incinerator is distinguished by its ability to concurrently incinerate both solid and liquid residues. It excels in handling chemical residues, sludge, organic liquid waste, and industrial solid remnants.
This innovation makes it the premier choice for an all-encompassing waste disposal center.Featuring a cylindrical metal shell lined with insulation bricks, the rotary kiln incinerator is slightly horizontally inclined. Its rotational dynamics ensure optimal mixing, promoting efficient movement towards the discharge end along the inclined angle. The pioneering flue gas directional design provides continuous waste agitation and uniform heating, with a residence time of 0.5-1 hour in the kiln, ensuring thorough thermal treatment and organic matter elimination.
Moreover, the system incorporates a secondary combustion chamber for re-incinerating produced gases, achieving soaring temperatures of 1100ºC to ensure maximum organic matter eradication. Furnace type selection adheres to criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds. After flue gases are cooled, tail gas purification focuses on the exhaustive removal of acidic constituents, nitrogen oxides, and the capture of harmful particles and dust, ensuring impeccable equipment selection.
The Incinerator Device is comprised of the following expertly integrated components:
Feed hydraulic transmission device, waste liquid transport pipeline, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery systems, lye pump, blower and air supply system, electrical network, sophisticated instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the activation of the blower to eliminate residual and flammable gases within the furnace, markedly reducing potential explosion risks upon ignition.
2) Before the initial spark ignites within the burner, it is essential to activate the induced draft fan. This allows the furnace to breathe and prepare, purging itself thoroughly for a full five minutes. With this preparatory ritual complete, diesel fuel embarks on a journey through our precision-engineered pipelines, culminating in its ignition by the adept ignition burners. This radiant heat gracefully escalates the temperature in both the rotary kiln and the secondary chamber, ensuring a smooth and optimal performance ramp-up.
3) Solid waste enters the rotary kiln with meticulous care, thanks to our state-of-the-art feeding system. Here, we maintain the combustion temperature at a precise 850ºC with expert oxygen control. Meanwhile, waste liquid is seamlessly introduced into either the rotary kiln or the secondary combustion chamber through a dedicated pipeline, ensuring harmonious processing and flawless integration.
4) The flue gas, born from the rotary kiln, travels smoothly into the secondary chamber. Here, the by-products of incineration, including ash and slag, are deftly discharged by our innovative wet scraper mechanism, guaranteeing an uninterrupted and spotless operation.
5) As the flue gas enters the secondary combustion chamber, it undergoes further refinement, assisted by organic waste liquid, elevating temperatures to a vigorous 1100ºC. This ensures the incineration is not only smoke-free and odorless but also free from secondary pollution. The gas resides in this chamber for precisely 4.0 seconds, where it undergoes meticulous decomposition of trace organics and dioxins with an outstanding efficiency over 99.99%. Our sophisticated multi-stage combustion strategy curtails nitrogen oxide formation, achieving complete breakdown of organic components and carbon particles at this intense temperature.
6) The flue gas emerges from the secondary combustion chamber and transitions into the water-cooled cyclone dust collector. Here, centrifugal force skillfully settles the ash content, significantly uplifting the cleanliness of the flue gas, ensuring it is impeccably prepared for the next stages.
7) After the cyclone, the flue gas continues to the semi-dry quench tower. A pressure pump delicately guides the reaction tower up to the two-fluid nozzle, transforming it into fine droplets. As these droplets intermingle with the upward-flowing hot flue gas, a dense cloud of suspended droplets forms, rapidly cooling the temperature to an efficient 200 ºC within just one second. This swift action curbs dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag and preventing potential fire risks.
8) The journey of the flue gas continues through the spray washing tower and further into the wet packing washing tower device. These critical stages actively cleanse the flue gas of any acid gases, ensuring its purity and adherence to the highest environmental standards.
9) Upon successfully navigating the spray tower, the flue gas is released directly into the atmosphere via the chimney. Guided by the induced draft fan, this transition occurs seamlessly, ensuring the process has a minimal environmental footprint.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal process. This cutting-edge technology is designed to precisely and effectively target and eliminate harmful sulfur and chlorine components, ensuring a cleaner and more environmentally friendly operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a symbol of pioneering innovation and unparalleled excellence within its industry. With a commanding registered capital of 58 million yuan and a dynamic team of over 140 dedicated experts, our company stands strong with substantial fixed assets valued at 80 million yuan, sprawling across an impressive 33,000 square meters.
Celebrated as a state-recognized high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is further exemplified by our ISO9001:2015 international quality management system certification and CE certification, which underscore our steadfast promise of excellence and reliability.
Our specialization is in crafting cutting-edge incineration solutions, including liquid, gas, and solid waste incinerators, alongside state-of-the-art industrial wastewater treatment equipment. Our comprehensive range features industrial hazardous waste incinerators and tailor-made solutions for the chemical and pharmaceutical industries, meeting diverse and complex needs with precision.
Our innovative product line showcases a versatile range of furnace types: from sophisticated rotary kilns to advanced solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each engineered to perfection.
Through the adoption of cutting-edge scientific management practices and modern testing techniques, we deliver products of superior quality at competitive prices. Our unwavering dedication to excellence, paired with impeccable after-sales service, has earned widespread recognition and trust from users. Our comprehensive suite of services includes feasibility analysis, design, manufacturing, installation, commissioning, training, and meticulous after-sales tracking, ensuring seamless and efficient waste treatment solutions.
Our exceptional products have won the hearts of customers across China and have made a significant impact globally, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients speaks volumes about our unwavering commitment to quality and excellence.
We extend a warm invitation to friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover firsthand the exceptional, innovative solutions we offer!
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