Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered to provide unparalleled safety and efficiency in the disposal of medical waste. It expertly handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive variety of other medical waste products. Its formidable capabilities guarantee that all waste is managed with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring uninterrupted and smooth processes;
2. Appreciate our eco-friendly solution that eradicates smoke and odors, preventing secondary pollution and optimizing operational costs;
3. Our revolutionary revolving incinerator body, complete with milling and multi-phase combustion, achieves unmatched efficiency;
4. Achieve comprehensive cremation, drastically reducing ash volume with a remarkable heat alkali burning rate that exceeds 90%;
5. Effortlessly process continuous material feeding, adeptly managing high-moisture waste with superior efficiency;
6. Cutting-edge automatic control technology guarantees operations that are not only safe and reliable but also economically beneficial;
7. Crafted for supreme efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, ensuring a cleaner environment;
8. This energy-efficient marvel promises complete treatment with lower running costs, significantly enhancing economic returns;
9. We prioritize safety and reliability: primarily utilizing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment system includes a secondary combustion chamber, heat exchange, and dust removal, ensuring emissions meet rigorous national standards, in full compliance with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Unleash the future of safety with our incinerator's state-of-the-art burner, featuring unparalleled protection technology that halts fuel supply in case of any irregular burner behavior, ensuring perfect safety management.
2. Embrace seamless operational shutdowns with our incinerator's unique cooling sequence that meticulously manages the combustion chamber temperature until it stabilizes at a preset value, marking the flawless end of operations.
3. Depend on our groundbreaking leakage protection system for top-tier performance. Even in harsh conditions of 40 degrees and 85% humidity, the insulation resistance triumphantly stays above 2 MΩ, effortlessly enduring rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is strategically designed to guarantee secure and impeccable connectivity.
4. Ensure no leaks with our comprehensive sealing pressure tests across oil, water, and gas channels, guaranteeing total integrity.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for the incinerator device;
2) The sophisticated residual burning timer ensures that the furnace interior is free from flammable gases and organic residues, assuring safe and efficient operation;
3) Incorporates advanced overload protection to prevent motor strain, featuring a negative pressure frequency conversion control for enhanced security;
4) Boasts a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Skillfully engineered to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of both solid and liquid waste. Exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands out in waste management.
This makes it the unparalleled choice for any state-of-the-art waste disposal facility.Expertly crafted with a cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator showcases a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement towards the discharge end along its incline. The advanced flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and complete organic matter annihilation.
Further enhancing efficiency, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously eliminates acidic components and nitrogen oxides while capturing harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively clear residual and flammable gases from the furnace, dramatically reducing explosion risk during ignition.
2) Prior to the powerful burner sparking the ignition, it's vital to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via meticulously engineered pipelines, leading to its precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) In the realm of waste management, Yixing Huarui Incinerator Technology Development Co., Ltd. presents the Durable Rotary Kiln Incinerator, designed for seamlessly efficient waste processing. Solid waste is expertly introduced into the rotary kiln by a cutting-edge feeding system. This advanced mechanism meticulously maintains a precise combustion temperature of 850ºC through exact oxygen control, ensuring peak efficiency. Simultaneously, waste liquid is flawlessly directed into either the rotary kiln or the secondary combustion chamber via specialized pipelines, enabling seamless processing and integration for unparalleled performance.
4) Navigating through the heart of the incineration process, the flue gas generated by the rotary kiln's vigorous operation travels to the secondary chamber. Within this chamber, incineration by-products such as ash and slag are expelled with exceptional efficiency through a pioneering wet scraper system, guaranteeing unblemished and streamlined operations.
5) In the secondary combustion chamber, the flue gas is meticulously subjected to advanced combustion. By introducing organic waste liquid, the temperature elevates to a formidable 1100ºC, amplifying the incineration process. This ensures a smokeless, odorless finish with zero secondary pollution. The flue gas remains in the chamber for an exact 4 seconds, guaranteeing complete breakdown of trace organics and dioxins, achieving a superior decomposition efficiency exceeding 99.99%. The precise decomposition of residual organic components and carbon particles is accomplished at approximately 1100ºC. The chamber's sophisticated multi-stage combustion technique effectively reduces nitrogen oxide formation, further enhancing environmental safety.
6) Upon departure from the secondary combustion chamber, the flue gas is directed to the water-cooled cyclone dust collector. Here, the ash content undergoes expert neutralization via centrifugal force, significantly purifying the flue gas, thereby preparing it for the subsequent stages of treatment.
7) Following its exit from the cyclone, the flue gas transitions to the semi-dry quench tower. A powerful pressure pump proficiently directs the reaction tower to the top of the two-fluid nozzle, transforming the flue gas into fine droplets. Meeting the hot rising flue gas, these droplets create a dense suspended droplet area, rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extirpates any remaining sparks, protecting the cloth bag from potential fires.
8) The journey continues as the flue gas enters the spray washing tower and subsequent wet packing washing tower device. These pivotal stages are crucial in eradicating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After traversing the comprehensive cleaning stages, the flue gas is released into the atmosphere through the chimney, assisted by an induced draft fan that ensures a smooth exit, thereby minimizing environmental impact and aligning with Yixing Huarui's commitment to sustainable waste management.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with precision. This advanced technology ensures flawless performance and efficiency, redefining industry benchmarks and delivering unmatched operational excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has carved a prestigious position as a pioneer of innovation and exemplary quality. With a formidable registered capital of 58 million yuan and an admirable team of over 140 industry experts, our company's foundation is secured by fixed assets worth an impressive 80 million yuan. Our operations span a magnificent 33,000 square meters, dedicated to delivering excellence in every endeavor.
Esteemed as a high-tech enterprise by the state, we boast a third-level qualification in professional contracting for environmental protection engineering. Our unwavering allegiance to quality is affirmed by the ISO9001:2015 international quality management system certification and the distinguished CE certification, showcasing our commitment to reliability and premier standards of excellence.
Specializing in state-of-the-art incineration technologies, we engineer sophisticated systems for managing liquid, gas, and solid waste, in addition to advanced industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and custom-designed solutions for the chemical and pharmaceutical industries.
Our cutting-edge product line presents a broad spectrum of furnace types, including rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all crafted to meet diverse industry needs.
Through innovative scientific management and pioneering testing methodologies, we provide superior products at competitive prices. Our resolute commitment to excellence, paired with exemplary after-sales service, has earned us widespread acclaim and trust from our valued clients. Our holistic services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, exhaustive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our unparalleled products resonate not only throughout China but also make a profound global impact, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality and innovation.
We extend a heartfelt invitation to friends and clients around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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