Product Description
Scopeof application of application:
This versatile incinerator is a pinnacle of safe medical waste disposal, expertly designed to handle everything from surgical waste like viscera to medical auxiliary materials, single-use injectors, and an extensive variety of other medical waste products..
Characteristics:
1. Experience unparalleled ease with our automatic material feeding and ash output systems;
2. Revel in a clean, eco-friendly operation with no smoke, no odors, and absolutely zero secondary pollution, all while maintaining impressively low operational costs;
3. Our cutting-edge revolving incinerator body utilizes advanced mill and multi-phase combustion for extraordinary efficiency;
4. Achieve in-depth cremation from core to surface, significantly reducing ash to a minimum with a remarkable heat alkali burning rate surpassing 90%;
5. Effectively manages continuous material feeding, skillfully accommodating garbage with high moisture content without a hitch;
6. Our state-of-the-art automatic control technology ensures not only safety and reliability but also impressive cost-effectiveness and significant economic benefits;
7. Showcasing unmatched efficiency, this incinerator excels with no smoke, no odor, and absolutely no secondary pollution;
8. The energy-efficient design boasts innovative structural engineering for comprehensive treatment with reduced operational expenses;
9. Built with safety and reliability in mind: primarily adopts a seamless automatic control system, boasting low malfunction rates for effortless repair and maintenance;
10. Advanced exhaust emissions meet stringent national standards, thanks to superior tail gas treatment technologies like a secondary combustion chamber, heat exchange, and dust removal, ensuring compliance with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator features a burner integrated with a cutting-edge safety protection mechanism that acts swiftly to automatically cease fuel supply if the burner experiences abnormal initiation. This ensures unparalleled safety you can rely on.
2. Before the incinerator shuts down, a specialized combustion chamber cooling protocol is activated. This ensures a smooth, controlled transition as temperatures drop to a predetermined level, resulting in the seamless cessation of operations.
3. Outfitted with a state-of-the-art leakage protection device, the system excels in maintaining peak performance. Even under challenging conditions of 40-degree temperatures and 85% relative humidity, the insulation resistance of the electrical circuitry stands robustly above an impressive 2 MΩ, withstanding the rigorous demands of a 1-minute power frequency (50Hz) and 1500V testing environment. Each component has been strategically positioned, ensuring secure and reliable connectivity throughout.
4. Comprehensive sealing pressure tests on oil, water, and gas pathways have assured zero leakage, reinforcing our commitment to exceptional safety standards.
5. Alarm System:
1) Power indication and switch for incinerator device;
2) A residual burning timing device that ensures the furnace is cleared of any leftover flammable gases and organic materials, promoting consistently safe and dependable operations;
3) Includes an overload protection feature to safeguard against motor strain, enhanced by a negative pressure frequency conversion control for added security;
4) An interlocking mechanism for high and low-temperature controls, ensuring optimal operation.
Design Ideas:
Skillfully engineered to meet specific project requirements, our rotary kiln incinerator excels at incinerating both solid and liquid residues simultaneously. It is particularly adept at managing various types of waste, including chemical residues, sludge, organic liquid waste, and industrial solid remnants, showcasing its versatility and efficiency.
This makes it the premier choice for any comprehensive waste disposal center, establishing it as an industry leader.Constructed with a robust cylindrical metal shell lined with insulating bricks, the rotary kiln incinerator features a slight horizontal inclination. Its rotational dynamics enable optimal mixing and efficient movement towards the discharge end along the inclined angle. The innovative flue gas directional design ensures continuous waste agitation and uniform heating, with a waste residence time in the kiln spanning 0.5-1 hour, guaranteeing thorough thermal treatment and organic matter elimination.
Additionally, the system includes a secondary combustion chamber for re-incinerating gases released, achieving high temperatures of 1100ºC to maximize the eradication of organic matter. Furnace type selection adheres strictly to criteria of temperature ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, flue gases undergo tail gas purification focused on extensive removal of acidic constituents, nitrogen oxides, and capture of harmful particles and dust, ensuring precise equipment selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission device, waste liquid transport pipeline system, robust rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower, and air supply system, a sophisticated electrical network, instrumentation control system, automatic ash disposal unit, as well as installation and maintenance platforms with sturdy support structures.
Brief Introduction of Main Process Flow:
1) Start by activating the blower to clear any residual and flammable gases within the furnace, effectively minimizing explosion risks upon ignition. This step is crucial for ensuring safe operation and reliable performance.
2) Before the ignition process is initiated by the burner, it is crucial to activate the induced draft fan and allow the furnace to undergo a comprehensive purge for five minutes. Following this essential step, diesel fuel is methodically transported through intricately designed pipelines, eventually igniting with precision by the ignition burners. The radiant heat generated by the burners meticulously elevates the temperature within both the rotary kiln and the secondary chamber, ensuring a gradual and controlled ramp-up to achieve peak performance and efficiency.
3) Solid waste is introduced into the rotary kiln with meticulous precision, thanks to an advanced feeding system that ensures flawless operation. The precision oxygen control maintains the combustion temperature optimally at 850ºC, fostering efficient waste processing. In contrast, waste liquid is deftly channeled into either the rotary kiln or the secondary combustion chamber via a specialized pipeline, seamlessly integrating with the existing processes to ensure smooth and efficient waste management.
4) The flue gas generated by the rotary kiln embarks on a journey to the secondary chamber, where incineration by-products like ash and slag are efficiently and automatically discharged through an innovative wet scraper mechanism. This approach guarantees uninterrupted and clean operation, maintaining optimal functionality and paving the way for superior environmental compliance.
5) In the secondary combustion chamber, the flue gas undergoes an additional combustion process, skillfully aided by organic waste liquid, elevating its temperature to a persistent 1100ºC. This robust temperature ensures the incineration process is exceptionally complete, achieving a smokeless and odorless outcome without any secondary pollution. The flue gas lingers precisely for 4.0 seconds within the chamber, meticulously decomposing trace organic compounds and dioxins, boasting a decomposition efficiency that surpasses 99.99%. This thorough processing guarantees the complete breakdown of any residual organic components and carbon particles at approximately 1100ºC. The secondary combustion chamber utilizes an advanced multi-stage combustion strategy, adeptly mitigating the formation of nitrogen oxides.
6) The flue gas emerging from the secondary combustion chamber advances to the water-cooled cyclone dust collector. Here, the ash content is adeptly settled through centrifugal force, significantly enhancing the flue gas cleanliness and preparing it flawlessly for any subsequent procedural stages, ensuring it meets peak operational standards.
7) Once exiting the cyclone, the flue gas progresses into the semi-dry quench tower. With precision, a pressure pump navigates the reaction tower into the top of the two-fluid nozzle, converting it into fine droplets. This interaction with the upward-hot flue gas forms a dense area of suspended droplets, facilitating a swift temperature reduction to around 200 ºC within just one second. This rapid intervention effectively prevents dioxin regeneration and extinguishes residual sparks, safeguarding the subsequent cloth bag from potential fire hazards.
8) The flue gas then moves into the spray washing tower, followed by the wet packing washing tower device. These crucial stages diligently scrub away acid gases contained within the flue gas, ensuring its purity and strict compliance with the most stringent environmental standards.
9) The flue gas, after successfully navigating the spray tower, is seamlessly expelled directly into the atmosphere through the chimney. An induced draft fan facilitates its smooth transition, ensuring minimal environmental impact and maintaining a commitment to eco-friendly practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Embrace the pinnacle of innovation with our advanced lye removal process, meticulously engineered to effectively target and neutralize both sulfur and chlorine, ensuring unparalleled performance and sustainability.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a prominent beacon of innovation and technological excellence. With an impressive registered capital of 58 million yuan and a dynamic team of over 140 dedicated professionals, we proudly manage significant fixed assets valued at 80 million yuan, all set within a vast expanse of 33,000 square meters.
Celebrated as a state-recognized high-tech enterprise, we are distinguished by our third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to excellence is further validated by our ISO9001:2015 international quality management system certification and CE certification, which bolster our steadfast promise of unmatched quality and reliability.
Our prowess lies in the creation of cutting-edge incineration solutions, including liquid, gas, and solid waste incinerators, complemented by highly advanced industrial wastewater treatment equipment. Our diverse range encompasses industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical industries.
Our pioneering product line showcases a diverse ensemble of furnace types: from the versatile rotary kilns and specialized solid and liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive integrated incinerators, and specialized medical waste incinerators.
Harnessing state-of-the-art scientific management practices and modern testing techniques, we ensure the delivery of superior quality products at highly competitive prices. Our relentless pursuit of excellence, combined with flawless after-sales services, has earned us widespread accolades and trust from users. We provide an all-encompassing suite of services including feasibility analysis, meticulous design, manufacturing, installation, commissioning, training, and diligent after-sales tracking, guaranteeing seamless and efficient waste treatment solutions.
Our remarkable products have captivated customers across China and have made a significant global impact, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a testament to our unwavering dedication to quality and excellence.
We cordially invite friends and clients from all corners of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we proudly offer!
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