Product Description
Scopeof Application of Application:
Introducing our highly adaptable Efficient Waste Liquid Incinerator, crafted to perfection for the meticulous and secure elimination of medical waste. This includes sensitive items like surgical viscera, essential auxiliary medical materials, and single-use injectors, as well as an extensive variety of other medical waste products. Its formidable and dependable capabilities guarantee precision and unwavering reliability in waste management processes..
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless and continuous processes;
2. Experience the eco-friendly ingenuity that not only annihilates smoke and odors but also eradicates secondary pollution, thereby slashing operational costs;
3. Our groundbreaking revolving incinerator body, armed with mill and multi-phase combustion, epitomizes unparalleled efficiency and excellence;
4. Witness thorough cremation, astonishingly reducing ash volume with an exceptional heat alkali burning rate soaring beyond 90%;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with remarkable ease and proficiency;
6. Our pioneering automatic control technology delivers operations that are as safe and reliable as they are economically advantageous;
7. Famed for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. Revel in our energy-efficient masterpiece: ingeniously designed to complete treatment with lowered running costs, maximizing economic gains;
9. Prioritizing safety and reliability, our primary use of an automatic control system guarantees low malfunction rates, making repairs and maintenance effortless;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions strictly adhere to stringent national standards, fully compliant with up-to-date exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This ensures that the combustion temperature is meticulously maintained at a precise 850ºC, thanks to our advanced precision oxygen control. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, guaranteeing flawless processing and complete integration.
4) The flue gas, generated by the rotary kiln, makes its journey to the secondary chamber. Here, incineration by-products like ash and slag are efficiently expelled through an innovative wet scraper mechanism. This cutting-edge system assures unobstructed, pristine operations.
5) Within the secondary combustion chamber, an intensified combustion process occurs as organic waste liquid elevates the temperature to a formidable 1100ºC. This enhances the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring the complete breakdown of trace organics and dioxins with an exceptional decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at around 1100ºC, while the chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) Once it leaves the cyclone, the flue gas advances to the semi-dry quench tower. In this stage, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, where it is transformed into fine droplets. These droplets encounter the ascending hot flue gas, forming a dense suspended droplet area that rapidly cools to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes lingering sparks, safeguarding the cloth bag from potential fire hazards.
8) The flue gas subsequently enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are essential for removing acid gases from the flue gas, ensuring its purity and compliance with stringent environmental standards.
9) Upon passing through the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan. This ensures a smooth exit, minimizing environmental impact and maintaining air quality.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into an innovative lye removal process, expertly designed for pinpoint accuracy in targeting sulfur and chlorine, guaranteeing a seamless and efficient operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With an impressive registered capital of 58 million yuan and a talented workforce of over 140 skilled professionals, we are proud to hold fixed assets worth 80 million yuan. Our expansive facilities span a remarkable 33,000 square meters, embodying a commitment to operational excellence.
As a state-recognized high-tech enterprise, we take pride in our prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is further evidenced by the ISO9001:2015 international quality management system certification and CE certification, underscoring our steadfast commitment to reliability and excellence in every endeavor.
Our core expertise lies in crafting cutting-edge incineration solutions that cover a spectrum of needs: from liquid, gas, and solid waste incinerators to advanced industrial wastewater treatment equipment. We offer a comprehensive range of solutions including industrial hazardous waste incinerators and tailor-made systems for the chemical and pharmaceutical industries, ensuring optimal performance and environmental protection.
Our state-of-the-art product lineup showcases an extensive variety of furnace types: featuring rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, designed to meet diverse needs with precision and efficiency.
With a foundation in pioneering scientific management practices and cutting-edge testing techniques, we deliver products of superior quality at competitive prices. Our unwavering pursuit of excellence, coupled with flawless after-sales service, has earned us widespread acclaim and trust from our valued customers. We provide a comprehensive suite of services: from feasibility analysis, precise design, meticulous manufacturing, installation, commissioning, in-depth training, to consistent after-sales support, ensuring seamless and effective waste treatment solutions.
Our exceptional products resonate with customers across China and make a significant impact on the global stage, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients stands as a testament to our unwavering dedication to delivering unparalleled quality.
We warmly welcome friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we offer!
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