Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Experience robust and versatile performance with a handling capacity ranging from 50-5000kg/h.
Safety Indicators
1. Enjoy the epitome of safety with our advanced incinerator. Its state-of-the-art burner boasts a cutting-edge protection feature that instantly halts fuel supply during any irregular burner activity, ensuring impeccable safety management and peace of mind.
2. Experience a flawless transition as the incinerator deploys an advanced cooling protocol before shutdown, meticulously stabilizing the combustion chamber temperature to a precise value, culminating in a smooth operational conclusion.
3. Trust in our pioneering leakage protection system for optimal performance. Remarkably, even in extreme conditions of 40 degrees and 85% humidity, the insulation resistance stays remarkably above 2 MΩ, effortlessly passing rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is expertly positioned to ensure secure, flawless connectivity.
4. We promise impeccable sealing with comprehensive pressure tests on oil, water, and gas channels, ensuring absolute integrity without compromise.
5. Alarm System:
1) Illuminate your operations with power indicators and intuitive switches for the device;
2) Benefit from an advanced residual burning timer that diligently clears flammable gases and organic residues, guaranteeing a safe and efficient operation;
3) Protect against motor strain with an innovative overload protection system, incorporating negative pressure frequency conversion control for supreme security;
4) An expertly designed interlocking system ensures precise control over high and low temperatures.
Design Ideas:
Our rotary kiln incinerator is a paragon of engineering excellence, crafted to meet specific project demands with precision. It excels in simultaneous incineration of both solid and liquid residues, particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting a benchmark in waste management solutions.
This positions it as the premier choice for any state-of-the-art waste disposal center.Encased in a beautifully crafted cylindrical metal shell, lined with insulation bricks, the rotary kiln incinerator is designed with an exacting horizontal tilt. Its rotational mechanics not only ensure optimal mixing but also promote seamless progression towards the discharge end. The innovative flue gas directional system perpetually stirs waste for even heating, providing a waste residence time of 0.5-1 hour to guarantee comprehensive thermal treatment and complete organic matter annihilation.
Moreover, a cutting-edge secondary combustion chamber re-incinerates released gases, achieving extraordinary temperatures of 1100ºC to ensure maximum organic matter eradication. This meets stringent criteria with operational temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, meticulous flue gas purification efficiently eliminates acidic components and nitrogen oxides while capturing harmful particles and dust, ensuring selective vigilance in component assembly.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower, expertly purging residual and flammable gases within the furnace to significantly lower explosion risks during ignition.
2) Prior to the ignition of the robust burner, initiate the induced draft fan for an extensive five-minute purge of the furnace. This thorough procedure sets the stage for safety and efficiency as diesel fuel is meticulously transported through expertly crafted pipelines, culminating in its precise ignition by the burners. The ensuing radiant heat elevates temperatures within the rotary kiln and secondary chamber, ensuring a steady and controlled ascent for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, birthed from the rotary kiln, embarks on its journey to the secondary chamber. Here, a sophisticated incineration process efficiently expels by-products such as ash and slag through an innovative wet scraper mechanism, offering a seamless, unblemished operational flow.
5) Within the secondary combustion chamber, the flue gas undergoes an intensified combustion process. Organic waste liquid elevates the temperature to a formidable 1100ºC, ensuring a smokeless, odor-free finish without any secondary pollution traces. The gas remains for a precise 4.0 seconds, guaranteeing complete decomposition of trace organics and dioxins with an astounding efficiency of over 99.99%. Residual organic and carbon components are meticulously broken down around 1100ºC. A sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, epitomizing advanced environmental management.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes the ash content, significantly purifying the flue gas and priming it for the next phases of the process.
7) Post-cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump adroitly directs the reaction tower to the top of the two-fluid nozzle, morphing it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet region that rapidly cools to 200 ºC within a second. This swift cooling effectively curtails dioxin regeneration and extinguishes any sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds into the spray washing tower, followed by the wet packing washing tower device. These essential stages are instrumental in eradicating acid gases from the flue gas stream, ensuring adherence to stringent environmental purity standards.
9) Having traversed the spray tower, the flue gas is released into the atmosphere through the chimney, guided by an induced draft fan for smooth exit, thereby minimizing its environmental footprint.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our state-of-the-art lye removal process, expertly crafted to target sulfur and chlorine with unparalleled accuracy, ensuring an impeccable and seamless operation every time.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of excellence in the realm of incineration technology and innovation. With a substantial registered capital of 58 million yuan and a formidable team of over 140 talented professionals, we pride ourselves on fixed assets valued impressively at 80 million yuan. Our expansive facilities, covering a remarkable 33,000 square meters, are a testament to our commitment to operational superiority.
Celebrated as a state-recognized high-tech enterprise, we proudly possess an esteemed third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is validated by our ISO9001:2015 international quality management system certification and CE certification. These accolades underline our unwavering promise to deliver reliability and unmatched excellence.
Our core expertise lies in crafting state-of-the-art incineration solutions, covering liquid, gas, and solid waste incinerators, alongside advanced industrial wastewater treatment equipment. Our extensive range encompasses industrial hazardous waste incinerators and tailored solutions for the discerning needs of the chemical and pharmaceutical sectors.
Our cutting-edge product lineup boasts a diverse array of furnace types: from versatile rotary kilns to specialized solid and liquid incinerators, exhaust gas direct combustion furnaces, innovative RTO regenerative incinerators, comprehensive incinerators, and dedicated medical waste incinerators. Each product is crafted to perfection to address unique waste treatment requirements.
Employing pioneering scientific management and advanced testing techniques, we offer premium quality products at competitive prices. Our relentless pursuit of excellence, complemented by immaculate after-sales service, has garnered widespread acclaim and trust from our clientele. We offer an all-encompassing suite of services including feasibility analysis, precise design, meticulous manufacturing, careful installation, commissioning, comprehensive training, and unwavering after-sales tracking, ensuring flawless waste treatment solutions.
Our exceptional products have struck a chord with customers throughout China and made a lasting global impact, extending to markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The resounding satisfaction of our clients is a testament to our unwavering commitment to offering unparalleled quality.
We extend a warm invitation to friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we proudly offer!
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