Product Description
Scopeof Application of Application:
Experience the pinnacle of innovation with our versatile incinerator, meticulously crafted to deliver safe, efficient disposal of medical waste. From surgical remnants and auxiliary medical materials to single-use injectors, and a wide spectrum of other medical waste products, this robust solution ensures precision and reliability in waste management, upholding the highest standards..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Embrace seamless, uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, guaranteeing flawless process execution;
2. Enjoy an eco-friendly mechanism that obliterates smoke and odors while preventing secondary pollution, significantly lowering operational costs;
3. Our pioneering revolving incinerator design, integrating advanced mill and multi-phase combustion technology, ensures superior operational efficiency;
4. Achieve comprehensive cremation, impressively reducing ash volume with a remarkable heat alkali burning rate of over 90%, optimizing waste management potential;
5. Master the art of continuous material processing, effortlessly managing high-moisture waste with unmatched ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, offering peace of mind;
7. Designed for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, setting new standards for eco-friendly processes;
8. An energy-efficient marvel: our innovative design guarantees complete treatment with reduced running costs, maximizing both performance and economic gains;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts a low malfunction rate, ensuring that repairs and maintenance are straightforward and efficient;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange system, and dust removal, ensure emissions meet stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unparalleled safety with our incinerator's state-of-the-art burner system. It boasts an advanced safety mechanism that automatically halts fuel supply in case of any abnormal burner activity, ensuring flawless safety management and peace of mind.
2. As operations wind down, the incinerator seamlessly transitions with an innovative cooling protocol. This feature cools the combustion chamber efficiently, maintaining precision until temperatures stabilize at a predetermined value, ensuring a smooth shutdown process.
3. Trust in our pioneering leakage protection system for superior performance. Even under extreme conditions of 40 degrees Celsius and 85% humidity, the insulation resistance remains steadfastly above 2 MΩ, effortlessly passing stringent 1-minute power frequency tests at 1500V (50Hz). All components are meticulously placed to ensure secure and impeccable connectivity, epitomizing reliability.
4. Our rigorous sealing pressure tests on oil, water, and gas channels guarantee absolute integrity, ensuring no leaks across any component.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for the incinerator device;
2) A cutting-edge residual burning timer ensures the furnace interior is free from flammable gases and organic residues, promoting safe, efficient operations;
3) Incorporates advanced overload protection to prevent motor stress, complemented by a negative pressure frequency conversion control to enhance security;
4) Features a precision interlocking system for both high and low-temperature controls to optimize safety.
Design Ideas:
Designed with meticulous attention to detail, our rotary kiln incinerator is crafted to meet project-specific demands, excelling in the simultaneous incineration of solid and liquid residues. It is particularly effective in managing chemical residues, sludge, organic liquid waste, and industrial solids, setting a new benchmark in waste management solutions.
This innovative design makes it the premier choice for any cutting-edge waste disposal center.Constructed with a cylindrical metal body enveloped by insulating bricks, the rotary kiln incinerator features a precision-engineered horizontal tilt. Its rotational mechanics are designed for optimal mixing, enabling seamless movement towards the discharge end along its incline. The advanced flue gas directional system continuously agitates waste for uniform heating, maintaining waste residence time of 0.5-1 hour to ensure comprehensive thermal treatment and the complete obliteration of organic matter.
Furthermore, an advanced secondary combustion chamber re-incinerates the generated gases, achieving extreme temperatures up to 1100ºC to maximize organic matter elimination. The furnace selection adheres to rigorous standards with temperatures ≥1100ºC and a flue gas residence time of ≥2 seconds. Post-cooling, the flue gas purification process meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, highlighting our vigilant component selection.
The Incinerator Device comprises the following robust components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary and secondary burners, secondary combustion chamber, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery system, lye pump, blower, comprehensive air supply system, electrical network, sophisticated instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start by engaging the blower to effectively purge residual and flammable gases within the furnace, significantly lowering explosion risks during ignition.
2) Before the powerful burner ignites, it's crucial to engage the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported through precision-engineered pipelines, leading to exact ignition by the burners. The radiant heat methodically elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Furthermore, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our pioneering lye removal technique, where we expertly and methodically target sulfur and chlorine elements. This refined technology offers remarkable precision, ensuring operations that are not only seamless but also highly efficient, setting a new benchmark in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a paragon of innovation and exemplary quality. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 skilled experts, our company is underpinned by significant fixed assets valued at 80 million yuan. Our sprawling operations cover an expansive 33,000 square meters, dedicated to achieving excellence.
Acknowledged as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is highlighted by the ISO9001:2015 international quality management system certification and the esteemed CE certification, demonstrating our commitment to reliability and premium excellence.
We specialize in pioneering incineration solutions, crafting advanced systems for liquid, gas, and solid waste, along with state-of-the-art industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and custom solutions, meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup offers a vast array of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, tailored to meet diverse needs.
By leveraging innovative scientific management and advanced testing methodologies, we deliver top-tier products at competitive prices. Our unwavering pursuit of excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our all-inclusive services include feasibility analysis, precision design, meticulous manufacturing, seamless installation, commissioning, extensive training, and dedicated after-sales support, ensuring smooth and efficient waste treatment solutions.
Our outstanding products not only captivate audiences across China but also make a powerful global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients affirm our unwavering commitment to unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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