Product Description
Scopeof Application of Application:
Introducing an unparalleled solution in medical waste management, our versatile incinerator is expertly crafted to ensure the safe and efficient disposal of diverse medical waste items, including surgical viscera, auxiliary medical materials, and single-use injectors, as well as an extensive array of other medical waste products. With its robust and dependable capabilities, this cutting-edge incinerator guarantees that all waste is managed with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring consistently smooth and efficient processes;
2. Embrace an eco-friendly mechanism that expertly eradicates smoke and odors, eliminating secondary pollution while significantly reducing operational costs;
3. Our ground-breaking revolving incinerator body, complete with mill and multi-phase combustion technology, offers unparalleled efficiency and performance;
4. Achieve complete cremation with remarkable effectiveness, boasting a heat alkali burning rate exceeding 90%, thereby substantially reducing ash volume;
5. Effortlessly manage continuous material feeding, adeptly handling high-moisture waste with remarkable ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and reliable but also deliver considerable economic benefits;
7. Engineered for exceptional efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution, setting a new standard in eco-conscious design;
8. A marvel of energy efficiency: our innovative design guarantees comprehensive waste treatment with minimized running costs, maximizing economic advantages;
9. Prioritizing safety and dependability, our system primarily employs an automatic control system known for low malfunction rates, making repairs and maintenance straightforward and hassle-free;
10. Our advanced exhaust treatment features include a sophisticated secondary combustion chamber, heat exchange, and dust removal, ensuring emissions consistently meet rigorous national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's state-of-the-art burner. It features an advanced protection mechanism that proactively halts fuel supply if any burner anomaly is detected, securing flawless safety management and peace of mind.
2. Before shutdown, revel in the incinerator's seamless operational shift as it initiates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize at a predetermined value, gracefully concluding operations.
3. Trust in our innovative leakage protection system for optimal performance. Even under demanding conditions of 40 degrees and 85% humidity, the insulation resistance impressively remains above 2 MΩ, enduring stringent tests of 1-minute power frequency (50Hz) at 1500V with ease. Every component is meticulously arranged to ensure secure and perfect connectivity.
4. With comprehensive sealing pressure tests on oil, water, and gas channels, we unequivocally guarantee no leaks, ensuring absolute system integrity.
5. Alarm System:
1) Intuitive illuminated power indicators and user-friendly switches for the incinerator's device management;
2) A sophisticated residual burning timer efficiently clears the furnace interior of flammable gases and organic residues, ensuring safe and seamless operation;
3) Incorporates cutting-edge overload protection to guard against motor strain, empowered by a negative pressure frequency conversion control for superior security;
4) Showcasing a precision interlocking system for both high and low-temperature regulation.
Design Ideas:
Meticulously engineered to meet specific project criteria, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. Especially adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it stands as a pinnacle in waste management.
Positioning itself as the premier solution for any cutting-edge waste disposal center.Constructed with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational dynamics facilitate optimal mixing, promoting smooth movement towards the discharge end along its incline. The inventive flue gas directional system continuously agitates waste for even heating, with waste retention time of 0.5-1 hour, ensuring exhaustive thermal treatment and organic matter elimination.
Moreover, a groundbreaking secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter obliteration. The furnace selection adheres to rigorous standards, achieving temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification diligently removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring meticulous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risks during ignition.
2) Before the robust burner ignites, it's imperative to engage the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gently elevates temperatures within both the rotary kiln and secondary chamber, ensuring a smooth and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This cutting-edge mechanism ensures the combustion temperature is meticulously maintained at an ideal 850ºC via precise oxygen control, guaranteeing peak efficiency. Concurrently, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber through specialized pipelines, enabling seamless processing and integration for enhanced performance.
4) The flue gas, a byproduct of the rotary kiln's intense operation, proceeds to the secondary chamber. Here, incineration by-products such as ash and slag are discharged with remarkable efficiency through a pioneering wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes premium combustion. The addition of organic waste liquid raises the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution as the flue gas remains here for a precise 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a phenomenal decomposition efficiency of over 99.99%. The intricate breakdown of residual organic elements and carbon particles occurs at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy effectively mitigates nitrogen oxide formation, further enhancing environmental safety.
6) As the flue gas emerges from the secondary combustion chamber, it advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) Upon exiting the cyclone, the flue gas travels to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, dispersing it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These essential stages are instrumental in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced technology expertly isolates sulfur and chlorine, providing unmatched accuracy and ensuring a flawless and effective operation that revolutionizes industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a trailblazer in innovation and unmatched quality. With a formidable registered capital of 58 million yuan and a powerhouse team of over 140 proficient experts, our company boasts substantial fixed assets amounting to 80 million yuan. Spanning an impressive 33,000 square meters, our operations epitomize excellence and innovation.
As a distinguished high-tech enterprise recognized by the state, we are proud to possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is highlighted by the ISO9001:2015 international quality management system certification and the esteemed CE certification, symbolizing our commitment to reliability and supreme excellence.
At the forefront of cutting-edge incineration solutions, we specialize in designing advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions finely tailored for the chemical and pharmaceutical industries.
Our state-of-the-art product line boasts an extensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to diverse waste management needs.
Through our innovative scientific management and avant-garde testing methodologies, we deliver top-tier products at highly competitive prices. Our unwavering commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive services cover feasibility analysis, precision design, expert manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products have made a profound impact not only across China but also globally, resonating with audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our dedication to delivering unparalleled quality and innovation.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer to revolutionize waste management!
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