Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the secure and effective disposal of medical waste. It effortlessly handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive spectrum of other medical waste products. Built with unparalleled robustness, it guarantees precise and reliable waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operation with our state-of-the-art automatic material feeding and ash removal system, ensuring uninterrupted workflow;
2. Benefit from our environmentally-friendly design that eradicates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our groundbreaking revolving incinerator body, integrated with milling and multi-phase combustion, offers unparalleled efficiency;
4. Achieve comprehensive cremation with a remarkable heat alkali burning rate over 90%, effectively minimizing ash volume;
5. Seamlessly handle continuous material feeding, adeptly managing high-moisture waste with remarkable efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also cost-effective;
7. Designed for ultimate efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient wonder: our innovative design ensures thorough treatment while reducing running costs, amplifying economic advantages;
9. With safety and reliability at the forefront, our automatic control system promises low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment solutions, featuring a secondary combustion chamber, heat exchange, and dust removal, ensure emissions are compliant with stringent national standards, aligning with current regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the advanced secondary combustion chamber, flue gas undergoes an elevated combustion process. The introduction of organic waste liquid boosts the temperature to a formidable 1100ºC, enhancing the incineration process to achieve a smokeless, odorless finish free of secondary pollution. The flue gas remains here for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins. This impressive process achieves a decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at this elevated temperature. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, further reinforcing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and meticulously preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid reaction effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in removing acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the future of purification with our pioneering lye removal process. This cutting-edge technology meticulously eliminates sulfur and chlorine with exceptional accuracy, ensuring smooth and reliable operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of groundbreaking innovation and unparalleled quality. With a strong registered capital of 58 million yuan, our esteemed team of over 140 skilled professionals operates on a foundation of significant fixed assets worth 80 million yuan. Our extensive operations span an impressive 33,000 square meters, all dedicated to delivering excellence.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is highlighted by our accreditation with the ISO9001:2015 international quality management system certification and the esteemed CE certification, underscoring our unwavering dedication to reliability and top-tier excellence.
Specializing in pioneering incineration solutions, we engineer advanced systems for liquid, gas, and solid waste treatment, alongside cutting-edge industrial wastewater treatment equipment. Our extensive portfolio boasts industrial hazardous waste incinerators and fully customized solutions, particularly crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product line offers a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-purpose incinerators, and specialized medical waste incinerators.
With innovative scientific management and leading-edge testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, bolstered by exemplary after-sales service, has won us widespread acclaim and trust from our clients. Our exhaustive services include feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate not only within China but also make a significant impact worldwide, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering dedication to unparalleled quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}