Product Description
Scopeof Application of Application:
This versatile incinerator is exquisitely crafted to provide a safe and superior solution for the disposal of medical waste. It effortlessly handles surgical waste, auxiliary medical materials, single-use injectors, and a broad spectrum of other medical waste products. Its robust capabilities ensure that all waste is managed with unparalleled precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring smooth and continuous processes;
2. Benefit from an eco-friendly mechanism that completely eradicates smoke and odors, prevents secondary pollution, and reduces operational costs significantly;
3. Our state-of-the-art revolving incinerator body, equipped with mill and multi-phase combustion, guarantees peak efficiency;
4. Achieve complete cremation, dramatically reducing ash volume with an outstanding heat alkali burning rate that exceeds 90%;
5. Easily manage continuous material feeding, effectively handling high-moisture waste with superior efficiency;
6. Advanced automatic control technology ensures operations that are exceptionally safe and dependable, alongside economic benefits;
7. Unmatched in efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient masterpiece: our cutting-edge design offers complete treatment with lower running costs, optimizing economic returns;
9. Safety and reliability are at the forefront: primarily utilizing a sophisticated automatic control system that features low malfunction rates, making repairs and maintenance simple;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the most stringent national standards, fully aligning with current regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Immerse yourself in an unrivaled level of safety with our state-of-the-art incinerator, featuring a pioneering burner equipped with an automatic cut-off mechanism that halts fuel supply upon detecting irregular burner operation, ensuring impeccable safety oversight.
2. Observe the seamless transition to shutdown as the incinerator initiates a specialized cooling protocol for the combustion chamber, meticulously managing temperatures until they stabilize at a predetermined level, thus signaling the completion of operations.
3. Trust our groundbreaking leakage protection system for optimal performance. Even under challenging conditions of 40°C and 85% humidity, the insulation resistance triumphantly remains above 2 MΩ, easily enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to assure secure and flawless connectivity.
4. We ensure absolute integrity with rigorous sealing pressure tests on all oil, water, and gas systems, providing a leak-proof guarantee.
5. Alarm System:
1) Bright power indicators and user-friendly controls for the incinerator equipment;
2) An advanced residual burning timer clears the furnace of flammable gases and organic residues, promoting safe and effective operation;
3) Includes a sophisticated overload protection mechanism to prevent motor strain, complete with a negative pressure frequency conversion control for added security;
4) Equipped with a precision interlocking system for managing both high and low-temperature controls.
Design Ideas:
Crafted with meticulous attention to detail to meet specific project requirements, our rotary kiln incinerator excels at simultaneous incineration of solid and liquid residues. It is particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, making it indispensable in waste management.
This positions it as the premier solution for any advanced waste disposal facility.Designed with a robust cylindrical metal exterior lined with insulating bricks, the rotary kiln incinerator incorporates a strategic horizontal tilt. Its rotational function ensures optimal mixing, enhancing movement towards the discharge end along its incline. The innovative flue gas direction system consistently agitates waste for uniform heating, achieving a waste residence time of 0.5-1 hour, to ensure thorough thermal processing and total organic matter elimination.
Further to this, a cutting-edge secondary combustion chamber re-burns generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. The furnace is designed to meet stringent standards with operational temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, the flue gas purification process meticulously eliminates acidic components, nitrogen oxides, and captures hazardous particles and dust, ensuring scrupulous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively evacuate residual and flammable gases within the furnace, significantly reducing the risk of explosion during ignition.
2) Prior to the powerful burner igniting, it is imperative to activate the induced draft fan, allowing for a thorough five-minute purge of the furnace. This careful procedure ensures both safety and efficiency as the diesel fuel is expertly conveyed through meticulously designed pipelines, culminating in precise ignition by the burners. The radiant heat systematically raises the temperature within both the rotary kiln and secondary chamber, ensuring a consistent and controlled ascent for optimal performance.
3) Solid waste is deftly channeled into the rotary kiln via a cutting-edge feeding system. This advanced system meticulously maintains a stable combustion temperature of 850ºC, thanks to its precision oxygen control, which ensures peak efficiency and performance. Concurrently, waste liquid is transported seamlessly into the rotary kiln or secondary combustion chamber through specialized pipelines, enabling flawless processing and integration to achieve top-tier performance.
4) The flue gas, produced from the robust operation of the rotary kiln, travels to the secondary chamber. Here, incineration by-products such as ash and slag are efficiently removed via an innovative wet scraper mechanism, guaranteeing smooth and pristine operational flow.
5) Inside the secondary combustion chamber, the flue gas experiences enhanced combustion. The addition of organic waste liquid elevates the temperature to an impressive 1100ºC, thereby intensifying the incineration process. This results in a smokeless, odorless output with zero secondary pollution as the flue gas dwells here for an exact 4 seconds. During this residence time, complete decomposition of residual organics and dioxins is achieved with an outstanding decomposition efficiency exceeding 99.99%. The sophisticated multi-stage combustion strategy ensures the precise breakdown of residual organic components and carbon particles at approximately 1100ºC and effectively minimizes nitrogen oxide formation, thereby bolstering environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is skillfully neutralized by centrifugal force, significantly purifying the flue gas and readying it for the following stages of treatment.
7) Upon exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets converge with the ascending hot flue gas to form a dense suspended droplet area, rapidly cooling to 200ºC within a second. This swift action effectively prevents dioxin regeneration and quenches any remaining sparks, thereby protecting the cloth bag from potential fire hazards.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These vital stages play a pivotal role in removing acid gases from the flue gas, ensuring compliance with the most stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan which ensures its smooth departure, thereby significantly minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal system, exclusively engineered by Yixing Huarui Incinerator Technology Development Co., Ltd. This cutting-edge process expertly identifies and eradicates sulfur and chlorine, achieving unmatched accuracy and operational efficiency that redefine excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining example of innovation and excellence in the incineration industry. With a substantial registered capital of 58 million yuan, backed by a strong team of over 140 skilled professionals, our esteemed company is anchored by significant fixed assets of 80 million yuan. Our expansive operations thrive across a vast 33,000 square meters, dedicated to delivering nothing short of excellence.
As a state-recognized high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our commitment to quality is unwavering, as evidenced by our ISO9001:2015 international quality management system certification and the distinguished CE certification. These accolades are a testament to our dedication to delivering reliability and high-caliber excellence.
At the forefront of incineration technology, we specialize in creating cutting-edge systems for the incineration of liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our impressive portfolio includes sophisticated industrial hazardous waste incinerators and custom solutions designed specifically for the unique needs of the chemical and pharmaceutical industries.
Our state-of-the-art product line boasts a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all designed to meet and exceed industry standards.
Through a blend of innovative scientific management and cutting-edge testing methodologies, we offer exceptional products at competitive prices. Our steadfast commitment to quality, enhanced by exemplary after-sales service, has earned us the trust and admiration of our valued clients. Our full-spectrum services include feasibility analysis, precision design, meticulous manufacturing, careful installation, system commissioning, extensive training, and reliable after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only resonate throughout China but also extend a significant impact globally, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction and trust solidify our dedication to delivering unparalleled quality and service.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}