Product Description
Scopeof Application of Application:
Introducing a state-of-the-art incineration solution that is meticulously engineered to optimize the safe and effective disposal of hazardous medical waste. This encompasses surgical viscera, auxiliary medical materials, single-use injectors, and an extensive assortment of other medical waste products. With its formidable functionality, our incinerator guarantees meticulously precise and reliable waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operational excellence with our automatic material feeding and ash removal system, ensuring your processes flow smoothly and without interruption;
2. Benefit from our eco-friendly design that not only eradicates smoke and odors but also prevents secondary pollution, reducing environmental impact and operational costs;
3. Harness the power of our pioneering revolving incinerator body, integrated with mill and multi-phase combustion for unmatched efficiency;
4. Achieve comprehensive cremation with minimal ash volume, thanks to an impressive heat alkali burning rate exceeding 90%, ensuring waste reduction at its finest;
5. Effortlessly manage continuous material feeding and high-moisture waste, maintaining efficiency and ease of operation;
6. Advanced automatic control technology provides operations that are not just safe and reliable but also economically beneficial, enhancing overall production efficacy;
7. Experience unparalleled efficiency with zero emissions of smoke, odors, or secondary pollution, setting a new standard in incineration technology;
8. Our energy-efficient marvel ensures thorough waste treatment with minimized operational costs, maximizing your economic returns;
9. Safety and reliability are our top priorities, using an automatic control system with low malfunction rates for straightforward repairs and maintenance;
10. Our cutting-edge exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, guarantees emissions align with strict national standards and current exhaust regulations, ensuring compliance with environmental mandates.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. Its advanced protection mechanism guarantees flawless safety management by automatically stopping fuel supply if any burner anomalies occur.
2. Enjoy seamless operational transitions as the incinerator activates a specialized cooling protocol before shutdown. This ensures precise temperature stabilization within the combustion chamber, marking the end of operations efficiently.
3. Trust our innovative leakage protection system even in challenging conditions. At 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, enduring stringent 1-minute power frequency tests at 1500V (50Hz). Every component is strategically positioned for secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring uncompromised integrity and safety.
5. Alarm System:
1) Illuminated power indicators and convenient switches provide effortless control over the incinerator device;
2) A sophisticated residual burning timer ensures the interior is free from flammable gases and residues, promoting safe, efficient operations;
3) Advanced overload protection safeguards against motor strain, complemented by negative pressure frequency conversion control for enhanced security;
4) A precision interlocking system ensures exact high and low-temperature regulation.
Design Ideas:
Engineered with meticulous precision to meet demanding project needs, our rotary kiln incinerator is exceptional in the concurrent incineration of solid and liquid residues. Particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it leads in waste management.
This positions it as the premier choice for any advanced waste disposal center.Designed with a cylindrical metal exterior and insulating bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting seamless waste movement to the discharge end along its incline. The advanced flue gas directional system continuously agitates waste for uniform heating, with a residence time of 0.5-1 hour, ensuring thorough thermal treatment and organic matter destruction.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases at extreme temperatures of 1100ºC, maximizing organic matter elimination. Furnace standards meet rigorous requirements with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and superior air quality.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, reducing explosion risks during ignition for ultimate safety.
2) Prior to ignition by the powerful burner, setting the induced draft fan in motion is crucial. This allows a thorough five-minute purge of the furnace, ensuring safety and efficiency as diesel fuel is transported via expertly designed pipelines, leading to precise burner ignition. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber steadily and controlled, ensuring peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This innovative mechanism masterfully maintains the combustion temperature at a precise 850ºC through expert oxygen control, guaranteeing maximum efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This flawless processing and integration assure superior performance and reliability of the system.
4) The flue gas, a product of the rotary kiln's intense operation, is channeled to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism. This ensures smooth and immaculate operations, setting new standards in waste management and environmental care.
5) Within the advanced secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid raises the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This guarantees the complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles is conducted at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, further elevating environmental safety to new heights.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment, setting the stage for impeccable environmental compliance.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A high-pressure pump masterfully directs the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets interact with the hot ascending flue gas, creating a dense suspended droplet area that rapidly cools to 200ºC within a second. This swift action effectively prevents dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and ensuring operational safety.
8) The flue gas then moves into the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity and exemplifying a commitment to ecological responsibility.
9) After traversing the spray tower, the flue gas is gracefully released into the atmosphere through the chimney, assisted by an induced draft fan that ensures its smooth exit. This sophisticated system minimizes environmental impact and exemplifies a dedication to sustainable operations.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence in the realm of waste management solutions. With a robust registered capital of 58 million yuan, the company boasts an impressive team of over 140 highly skilled professionals, all contributing to our substantial fixed assets valued at 80 million yuan. Spread across an expansive area of 33,000 square meters, our state-of-the-art operation facilities are dedicated to delivering exceptional quality and performance.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our relentless commitment to superior quality is validated by our adherence to the ISO9001:2015 international quality management system and the esteemed CE certification, showcasing our dedication to unparalleled reliability and excellence in every aspect.
With a focus on cutting-edge incineration technologies, we offer innovative systems designed for efficient handling of liquid, gas, and solid waste, along with advanced industrial wastewater treatment solutions. Our comprehensive portfolio features high-performance industrial hazardous waste incinerators and customized incineration solutions tailored specifically for the chemical and pharmaceutical sectors.
Our state-of-the-art product lineup includes a diverse array of furnace types, such as rotary kilns, versatile solid/liquid incinerators, exhaust gas direct combustion units, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each engineered for optimal performance and efficiency.
Harnessing innovative scientific management and advanced testing methodologies, we deliver top-tier products at competitive pricing. Our unwavering commitment to excellence is enhanced by exceptional after-sales service, earning us widespread acclaim and trust from our valued customers. Our comprehensive services cover everything from feasibility analysis, precision engineering design, manufacturing, meticulous installation, commissioning, extensive training, to steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products have not only resonated deeply across China but have also made a significant impact on the global stage, reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our unwavering dedication to delivering unmatched quality and service.
We warmly welcome friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we offer in the realm of waste management innovation!
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