Product Description
Scopeof Application of Application:
Introducing Yixing Huarui Incinerator Technology Development Co., Ltd.'s cutting-edge solution: The Advanced Industrial Waste Incinerator, expertly crafted for the safe, effective, and environmentally friendly disposal of medical waste. Tailored to manage diverse medical disposables such as surgical remnants, supplementary medical materials, and single-use injectors, this powerhouse incinerator redefines precision and reliability in waste management, catering to an extensive array of medical waste products with unparalleled efficiency..
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring effortless and uninterrupted processes;
2. Embrace an environmentally friendly system that eliminates smoke and odors, prevents secondary pollution, and significantly lowers operational costs;
3. Our revolutionary revolving incinerator body, enhanced with mill and multi-phase combustion, achieves outstanding efficiency;
4. Benefit from thorough cremation that dramatically reduces ash volume, boasting an impressive heat alkali burning rate of over 90%;
5. Effortlessly manage continuous material feeding, skillfully handling high-moisture waste with remarkable ease and efficiency;
6. Experience the forefront of automatic control technology, delivering operations that are not only safe and reliable but also cost-effective and advantageous;
7. Designed to operate without any emissions of smoke, odors, or secondary pollutants, our incinerator sets a new standard in efficiency;
8. A marvel of energy efficiency: our innovative design ensures comprehensive treatment while cutting down running costs to amplify economic gains;
9. Prioritizing safety and reliability, the incinerator predominantly employs an automatic control system known for its low malfunction rates, streamlining repairs and maintenance;
10. Our advanced exhaust treatment features include a secondary combustion chamber, heat exchange, and dust removal. These elements ensure emissions meet rigorous national standards, in alignment with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration. This meticulous orchestration enables a top-tier and continuous flow of operations, providing the foundation for our exceptional waste management solutions.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations. By utilizing cutting-edge technology, our system ensures that every stage of the incineration process is executed with precision, minimizing downtime and enhancing productivity.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation. Our advanced engineering ensures that emissions are kept to an absolute minimum, demonstrating our commitment to environmental stewardship.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages. By integrating the latest in dust collection technology, we ensure only the highest level of air purity, setting new standards in waste management.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires. Our innovation leads the way in safety and efficiency, ensuring peace of mind for all stakeholders.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards. By leveraging sophisticated washing systems, we guarantee that our operations meet and exceed industry regulations, promoting environmental sustainability.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact. Our commitment to eco-friendly practices is reflected in our comprehensive approach to emission control, safeguarding our air quality for future generations.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our state-of-the-art lye removal technology, skillfully crafted to meticulously eliminate sulfur and chlorine. This ensures not only flawless operation but also maximizes efficiency and safety, setting the standard in waste processing.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and quality in the incineration industry. With a dynamic registered capital of 58 million yuan, our firm commands a formidable team of over 140 highly skilled professionals. We possess substantial fixed assets worth 80 million yuan, and our operations are spread over an expansive 33,000 square meters, reflecting our commitment to operational excellence.
Honored as a state-recognized high-tech enterprise, we proudly possess a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is further solidified by ISO9001:2015 international quality management system certification and CE certification, underscoring our steadfast promise of reliability and excellence.
Our expertise lies in the development of cutting-edge incineration solutions, including liquid, gas, and solid waste incinerators, as well as advanced industrial wastewater treatment equipment. Our product offerings feature industrial hazardous waste incinerators and tailored solutions for the chemical and pharmaceutical sectors, delivering exceptional performance and reliability.
Our innovative product range boasts an impressive array of furnace types: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to meet specific waste management needs.
Employing cutting-edge scientific management practices and state-of-the-art testing techniques, we deliver superior quality products at competitive prices. Our unwavering commitment to excellence and meticulous after-sales service have garnered widespread acclaim and trust from our users. We offer a complete suite of services, including feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring flawless waste treatment solutions.
Our exceptional products not only captivate customers across China but also make a significant global impact, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients worldwide stands as a testament to our unwavering commitment to unparalleled quality and customer satisfaction.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we offer, ensuring outstanding waste management solutions for your needs!
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