Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the secure and highly efficient disposal of all types of medical waste. It adeptly handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive variety of other medical waste products. With its robust capabilities, it ensures that each waste piece is managed with unparalleled precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Indulge in seamless operations courtesy of our automatic material feeding and ash removal system, ensuring perpetually smooth processes;
2. Benefit from an environmentally-conscious mechanism that not only eradicates smoke and odors but also eliminates secondary pollution while reducing operational costs;
3. Our pioneering revolving incinerator body, featuring advanced mill and multi-phase combustion, delivers efficiency of the highest caliber;
4. Achieve thorough cremation, dramatically reducing ash volume with an outstanding heat alkali burning rate that surpasses 90%;
5. Effortlessly handle continuous material feeding, managing high-moisture waste with exceptional ease and efficiency;
6. State-of-the-art automatic control technology guarantees operations that are not only safe and reliable but also economically beneficial;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. A marvel of energy efficiency: our innovative design ensures comprehensive waste treatment with reduced operational costs, maximizing economic returns;
9. Safety and reliability are of utmost importance: mainly leveraging an automatic control system with low malfunction rates, facilitating straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the most rigorous national standards, aligning seamlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the powerful burner igniting the flame, it's essential to engage the induced draft fan, initiating an extensive five-minute purge of the furnace. This meticulous prelude ensures utmost safety and optimizes efficiency as the diesel fuel is elegantly channeled via meticulously engineered pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at a precise 850ºC through precision oxygen control, ensuring optimal efficiency. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a result of the rotary kiln's intense operation, advances to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes advanced combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal method. This advanced technology meticulously addresses sulfur and chlorine, offering incomparable precision and guaranteeing a flawless and highly efficient process that redefines industry norms.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established with a vision of excellence back in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has grown into a hallmark of innovation and top-tier quality. With a formidable registered capital of 58 million yuan and a diverse team of over 140 highly skilled professionals, our foundational assets stand strong at 80 million yuan. Our operations thrive within an expansive 33,000 square meters, dedicated to unparalleled excellence in every endeavor.
A proud recipient of high-tech enterprise recognition by the state, our expertise is further endorsed by a third-level qualification for professional contracting in environmental protection engineering. Our commitment to quality is unwavering, validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification. These accolades mirror our relentless pursuit of reliability and excellence.
With a sharp focus on cutting-edge incineration technology, we craft advanced systems for the treatment of liquid, gas, and solid wastes, paired with sophisticated industrial wastewater treatment solutions. Our extensive product range features industrial hazardous waste incinerators and bespoke designs catering specifically to the chemical and pharmaceutical industries.
Our state-of-the-art product line spans a comprehensive array of furnace options, including rotary kilns, robust solid/liquid incinerators, direct combustion exhaust gas furnaces, RTO regenerative incinerators, versatile all-encompassing incinerators, and specialized medical waste incinerators.
Employing innovative scientific management and advanced testing methodologies, we offer superior products at competitive prices. Our unwavering dedication to excellence, enhanced by exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our holistic services cover feasibility analysis, precision design, meticulous manufacturing, thorough installation, seamless commissioning, extensive training, and unwavering after-sales support, ensuring optimal waste treatment solutions.
Our exemplary products have not only captivated China but have also made a significant mark on the global stage, reaching discerning markets in Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction and trust are a testament to our steadfast promise of exceptional quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}