Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably crafted for the safe and efficient disposal of a broad spectrum of medical waste, including surgical viscera, ancillary medical materials, and single-use injectors, as well as a comprehensive array of other medical waste by-products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability, providing unmatched safety and efficiency..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in the seamless operations facilitated by our automatic material feeding and ash removal system, ensuring a consistently smooth process flow;
2. Delight in our eco-friendly mechanism, which completely eradicates smoke and odors, prevents secondary pollution, and optimizes operational expenses, thus offering a greener solution;
3. Our innovative revolving incinerator body, equipped with milling and multi-phase combustion, delivers unrivaled efficiency and excellence;
4. Experience thorough cremation, substantially reducing ash volume with an astounding heat alkali burning rate that surpasses 90%;
5. Seamlessly manage high-moisture waste through continuous material feeding, achieving ease and efficiency in every process;
6. Our cutting-edge automatic control technology guarantees operations that are not only secure and dependable but also economically advantageous;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, ensuring an environmentally friendly footprint;
8. An energy-efficient marvel: our ingenious design ensures complete treatment with minimized running costs, maximizing economic returns;
9. Safety and reliability are paramount: utilizing an automatic control system with low malfunction rates ensures simple and straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the moment when the robust burner ignites, it is essential to engage the induced draft fan, instigating a comprehensive five-minute purge of the furnace. This thorough procedure is integral to ensuring both safety and operational excellence. With precision and finesse, diesel fuel is conveyed through meticulously engineered pipelines to achieve its optimal ignition by the burners. This process of controlled ignition smoothly elevates the internal temperature within both the rotary kiln and the secondary chamber, guaranteeing a methodical and well-regulated temperature rise for peak operational performance.
3) Solid waste is seamlessly introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at an exacting 850ºC by employing precision oxygen controls, ensuring unmatched efficiency. Simultaneously, waste liquid is flawlessly conveyed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, ensuring immaculate processing and integration, thereby delivering superior performance.
4) As a result of the rotary kiln's dynamic operation, the flue gas transitions to the secondary chamber. Here, incineration by-products such as ash and slag are proficiently expelled using a state-of-the-art wet scraper mechanism, ensuring smooth, efficient, and immaculate operational continuity.
5) Within the secondary combustion chamber, the flue gas undergoes an advanced level of combustion. The strategic introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, thereby intensifying the incineration process. This meticulous process results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains within the chamber for a precise duration of 4 seconds. This parameter is critical for the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency exceeding 99.99%. The exact breakdown of residual organic components and carbon particles is executed at approximately 1100ºC. The chamber's sophisticated multi-stage combustion approach effectively reduces the formation of nitrogen oxides, significantly enhancing environmental safety.
6) As the flue gas emerges from the secondary combustion chamber, it advances to the water-cooled cyclone dust collector. Within this apparatus, ash content is skillfully neutralized utilizing centrifugal force, which substantially purifies the flue gas, thereby preparing it for subsequent treatment stages.
7) After the cyclone, the flue gas is directed to the semi-dry quench tower. Here, a precision pressure pump expertly channels the reaction tower to the apex of the two-fluid nozzle, transforming it into ultra-fine droplets. These droplets engage with the ascending hot flue gas, generating a dense suspended droplet region and rapidly cooling to 200ºC within a mere second. This swift action is pivotal in preventing dioxin regeneration and extinguishing any remaining sparks, thereby safeguarding the cloth bag from potential fire hazards.
8) The flue gas is subsequently introduced to the spray washing tower, followed by the wet packing washing tower device. These critical stages are essential for the removal of acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) Upon traversing the spray tower, the flue gas is discharged into the atmosphere via the chimney, aided by an induced draft fan that ensures its seamless and efficient exit, thereby minimizing its environmental footprint.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our groundbreaking lye removal process. This cutting-edge technology meticulously eradicates sulfur and chlorine, providing unmatched precision and operational excellence. It sets a benchmark in efficiency and performance, elevating industry standards to new heights.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a beacon of innovation and unparalleled quality in incineration technology. With a robust registered capital of 58 million yuan and an impressive assembly of over 140 skilled professionals, our company is fortified by substantial fixed assets valued at 80 million yuan. Our expansive operations are housed within an impressive 33,000 square meters dedicated to excellence and ingenuity.
Recognized and celebrated as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality and innovation is underscored by our ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our unwavering dedication to reliability and premier excellence in all our endeavors.
Specializing in cutting-edge incineration solutions, we design and implement advanced systems for the efficient disposal of liquid, gas, and solid waste. Our portfolio encompasses sophisticated industrial wastewater treatment equipment and includes industrial hazardous waste incinerators along with bespoke solutions meticulously tailored for the unique needs of the chemical and pharmaceutical sectors.
Our state-of-the-art product line features an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all crafted with precision and advanced technology.
Through innovative scientific management and cutting-edge testing methodologies, we deliver exceptional products at competitive prices. Our unwavering commitment to excellence, coupled with outstanding after-sales service, has earned us broad acclaim and trust from our esteemed clientele. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions for every client.
Our exceptional products not only resonate across China but also make a significant impact globally, reaching audiences far and wide in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality and exceptional service.
We extend a warm invitation to our friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable, state-of-the-art solutions we offer to meet your needs with excellence.
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