Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees seamless and efficient waste management processes;
2. Delight in an eco-conscious mechanism that eliminates smoke and odors, cutting out secondary pollution while keeping operational expenses to a minimum;
3. Our innovative revolving incinerator body, equipped with mill and multi-phase combustion technology, delivers unparalleled efficiency;
4. Experience thorough cremation, reducing ash volume dramatically with a remarkable heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, expertly handling high-moisture waste with both ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions with zero emissions of smoke, odors, or secondary pollution, preserving the environment;
8. An energy-efficient marvel: our innovative design promises complete treatment with minimized running costs, ensuring economic benefits are maximized;
9. Safety and reliability are paramount: primarily utilizing an automatic control system with low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) The journey of solid waste begins with its precise introduction into the rotary kiln using an advanced feeding system. This cutting-edge mechanism masterfully sustains the combustion temperature at an exact 850ºC by expertly controlling oxygen levels, thereby ensuring unrivaled operational efficiency. Concurrently, waste liquid is methodically channeled into the rotary kiln or directed to the secondary combustion chamber through specialized pipelines, facilitating flawless processing and integration, culminating in superior system performance.
4) The flue gas, a dynamic by-product of the rotary kiln's intense operations, is skillfully guided to the secondary chamber. Within this chamber, incineration residues such as ash and slag are expelled with commendable efficiency through a pioneering wet scraper mechanism, guaranteeing seamless and immaculate operations.
5) Inside the secondary combustion chamber, the flue gas experiences a remarkable combustion process. The introduction of organic waste liquid significantly raises the temperature to an impressive 1100ºC, amplifying the incineration process. The result is a smokeless, odorless finish with zero secondary pollution, as the flue gas is retained here for an exact 4 seconds. This duration ensures the complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, thereby enhancing environmental protection.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is masterfully neutralized by the application of centrifugal force, significantly purifying the flue gas and preparing it for the subsequent treatment stages.
7) Following its exit from the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump deftly orchestrates the reaction tower's operations, directing the top of the two-fluid nozzle to transform the flue gas into fine droplets. These droplets collide with the hot ascending flue gas, forming a dense suspended droplet area and achieving a rapid cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and quells any remaining sparks, thereby protecting the cloth bag from potential ignition.
8) The flue gas then proceeds to the spray washing tower, followed by passage through the wet packing washing tower device. These essential stages play a pivotal role in removing acid gases from the flue gas, ensuring compliance with rigorous environmental purity standards.
9) After the flue gas traverses the spray tower, it is smoothly released into the atmosphere through the chimney, assisted by an induced draft fan that oversees its seamless exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process, where advanced technology meticulously extracts sulfur and chlorine. Experience unmatched precision and flawless efficiency, pushing the boundaries of industry excellence and redefining operational standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a luminary of innovation and high-caliber quality. Bolstered by a substantial registered capital of 58 million yuan and a formidable assembly of over 140 adept professionals, our company is anchored by solid fixed assets worth 80 million yuan. Our operations command an impressive expanse of 33,000 square meters, dedicated wholly to achieving excellence in every endeavor.
Esteemed as a state-recognized high-tech enterprise, we proudly uphold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to unparalleled quality is evidenced by our ISO9001:2015 international quality management system certification, along with the esteemed CE certification, which collectively illuminate our pledge to reliability and supreme excellence.
As pioneers in advanced incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste, in addition to intricate industrial wastewater treatment equipment. Our impressive portfolio showcases industrial hazardous waste incinerators and tailor-made solutions specifically crafted for the chemical and pharmaceutical industries.
Our cutting-edge product range features a vast array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, as well as specialized medical waste incinerators, each designed to meet diverse industrial needs.
By leveraging innovative scientific management and avant-garde testing methodologies, we deliver exceptional products at highly competitive prices. Our steadfast pursuit of excellence, paired with superior after-sales service, has earned us widespread acclaim and trust among clients. Our all-encompassing services include feasibility analysis, precision design, manufacturing, detailed installation, commissioning, extensive training, and reliable after-sales support, ensuring seamless and effective waste management solutions.
Our distinguished products reverberate not only across China but also make a profound global impact, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clientele highlight our unwavering dedication to unrivaled quality.
We cordially invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to discover the exceptional solutions we proudly offer!
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