Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered to offer unparalleled safety and efficiency in disposing of medical waste. It is adept at handling everything from surgical viscera and auxiliary medical materials to single-use injectors, and an extensive array of other medical waste products. With its robust design, it ensures that all waste is disposed of with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring consistently smooth processes;
2. Enjoy an eco-friendly mechanism that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our revolutionary revolving incinerator body, equipped with mill and multi-phase combustion, offers unmatched efficiency and performance;
4. Achieve thorough cremation, drastically reducing ash volume with a remarkable heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, efficiently managing high-moisture waste with superior ease;
6. Cutting-edge automatic control technology ensures operations that are both secure and reliable, delivering substantial economic advantages;
7. Designed for optimal efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, setting a new standard in waste management;
8. An exemplar of energy efficiency: our innovative design ensures comprehensive treatment with minimized running expenses, maximizing economic benefits profoundly;
9. Prioritizing safety and reliability, the incinerator employs an advanced automatic control system with low malfunction rates, facilitating straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, ensures emissions comply with stringent national standards, perfectly aligning with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience a revolution in safety with our state-of-the-art incinerator! Our superior burner technology integrates an advanced safety mechanism that halts fuel delivery instantly if any irregularities are detected, ensuring unrivaled protection and peace of mind.
2. Before shutdown, witness the incinerator's sophisticated cooling protocol in action! This system meticulously adjusts the combustion chamber's temperature to a safe, predetermined level, providing a smooth and secure transition at the end of each operation.
3. Trust in our groundbreaking leakage protection system for optimal performance. In challenging environments reaching up to 40 degrees and 85% humidity, our insulation resistance robustly exceeds 2 MΩ, effortlessly passing rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is expertly designed for seamless and secure connectivity, ensuring absolute reliability.
4. We assure complete leak prevention through comprehensive sealing pressure tests on all oil, water, and gas conduits, maintaining absolute integrity and performance.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for effortless control of the incinerator device;
2) Features a sophisticated residual burning timer that guarantees the expulsion of flammable gases and organic residues from the furnace's interior, ensuring heightened safety and operational efficiency;
3) Includes an advanced overload protection mechanism to prevent motor strain, complemented by a negative pressure frequency conversion control for superior security;
4) Incorporates a precision-engineered interlocking system for both high and low-temperature controls, enhancing overall safety.
Design Ideas:
Crafted with meticulous attention to detail, our rotary kiln incinerator is tailored to meet specific project demands, excelling in the simultaneous incineration of both solid and liquid residues. It is particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, setting a new standard in waste management.
This positions it as the premier choice for any forward-thinking waste disposal center.Engineered with a robust cylindrical metal exterior lined with insulating bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational mechanics optimize mixing, facilitating smooth progression to the discharge end. The avant-garde flue gas directional system ensures continuous agitation of waste for uniform heating, with a waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and complete eradication of organic matter.
Moreover, a cutting-edge secondary combustion chamber re-incinerates gases, achieving extreme temperatures of 1100ºC for maximum organic matter destruction. Furnace standards are stringent, with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification rigorously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring pristine environmental compliance.
The Incinerator Device comprises the following components:
Advanced feed hydraulic transmission system, waste liquid conduit, robust structural rotary kiln, primary burner, state-of-the-art secondary combustion chamber, secondary burner, efficient water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, high-capacity exhaust fan, independent chimney, alkali storage and delivery, reliable lye pump, powerful blower, comprehensive air supply system, sophisticated electrical network, precision instrumentation control, automated ash disposal, strategically designed installation platforms, and durable support structures.
Brief Introduction of Main Process Flow:
1) Initiate the process with the high-performance blower to effectively purge residual and flammable gases from within the furnace, drastically reducing explosion risk during ignition.
2) Prior to the initiation of the powerful burner, it is paramount to activate the induced draft fan, allowing for an extensive five-minute purge of the furnace. This thorough procedure guarantees both safety and efficiency as diesel fuel, meticulously delivered through expertly engineered pipelines, is ignited with precision by the burners. The radiant heat elegantly elevates the temperature within the rotary kiln and secondary chamber, ensuring a gradual and controlled rise that paves the way for peak operational performance.
3) Solid waste is masterfully introduced into the rotary kiln through a cutting-edge feeding system that maintains the combustion temperature at a precise 850ºC using precision oxygen control for optimal efficiency. Concurrently, waste liquids are seamlessly channeled into the rotary kiln or secondary combustion chamber via specialized pipelines, ensuring flawless processing and integration that enhances overall performance.
4) The flue gas, a product of the rotary kiln's intense activity, proceeds to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring seamless and immaculate operations.
5) Within the secondary combustion chamber, the flue gas is subjected to superior combustion. The infusion of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process to achieve a smokeless and odorless finish with zero secondary pollution. The flue gas remains here for a precise 4 seconds to ensure the complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. Moreover, the chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further augmenting environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This significantly purifies the flue gas, preparing it for subsequent stages of treatment and enhancing its overall quality.
7) Following the cyclone process, the flue gas transitions to the semi-dry quench tower. Here, a pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming the gas into fine droplets. These droplets interact with the hot ascending flue gas, forming a dense suspended droplet area and swiftly cooling to 200ºC within a second. This rapid action effectively prevents dioxin regeneration and extinguishes any lingering sparks, thereby safeguarding the cloth bag from potential fire hazards.
8) The flue gas is then introduced to the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity and safety.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that facilitates its smooth exit, thereby minimizing its environmental impact and ensuring compliance with regulatory standards.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of environmental protection with our advanced lye removal technology. This cutting-edge system zeroes in on sulfur and chlorine, providing unrivaled accuracy and flawless operation that elevates industry benchmarks and redefines excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and unparalleled quality in the industry. Boasting a robust registered capital of 58 million yuan, our firm is fortified by an exemplary team of over 140 skilled experts. With substantial fixed assets of 80 million yuan and operations sprawling magnificently across 33,000 square meters, we are devoted to delivering excellence.
Celebrated as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is illuminated by the ISO9001:2015 international quality management system certification and the coveted CE certification, showcasing our unwavering commitment to reliability and premier excellence.
Mastering the realm of cutting-edge incineration solutions, we craft advanced systems for liquid, gas, and solid waste management, alongside state-of-the-art industrial wastewater treatment equipment. Our esteemed portfolio features industrial hazardous waste incinerators and tailored solutions meticulously designed for the chemical and pharmaceutical industries.
Our state-of-the-art product line showcases an impressive array of furnace types, including rotary kilns and solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, ensuring we meet diverse needs with precision.
Through pioneering scientific management and avant-garde testing methodologies, we consistently deliver superior products at competitive prices. Our unwavering commitment to excellence, complemented by exceptional after-sales service, has earned us widespread acclaim and trust from our clients. We offer comprehensive services that include feasibility analysis, precision design, meticulous manufacturing, seamless installation, precise commissioning, extensive training, and steadfast after-sales support, ensuring efficient and seamless waste treatment solutions.
Our extraordinary products reverberate not only across China but also make a remarkable global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and loyalty of our clients underscore our unwavering commitment to unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to discover the exceptional solutions we proudly offer!
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