Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator is equipped with a state-of-the-art burner that includes a highly advanced safety mechanism. It ensures maximum safety by automatically halting the fuel supply if any irregularities in burner operation are detected, providing a seamless safety experience.
2. Prior to the shutdown process, the incinerator initiates a specialized cooling procedure for the combustion chamber. This ensures a smooth transition as temperatures are safely reduced to a predetermined level, marking the conclusion of operations with precision and care.
3. Trust in our cutting-edge leakage protection system, designed for optimal performance even in extreme conditions. At 40 degrees Celsius and 85% humidity, the insulation resistance maintains a robust strength of over 2 MΩ, successfully passing rigorous tests including a 1-minute power frequency (50Hz) at 1500V. Each component is meticulously arranged to ensure secure and flawless connectivity.
4. Absolute integrity is assured through comprehensive sealing pressure tests on oil, water, and gas channels, eliminating any possibility of leaks.
5. Alarm System:
1) Features brightly illuminated power indicators and user-friendly switches for the incinerator device;
2) Equipped with a sophisticated residual burning timer that ensures the furnace is free from flammable gases and organic residues, facilitating safe and efficient operations;
3) Includes an advanced overload protection system that prevents motor strain, complemented by a negative pressure frequency conversion control for enhanced security;
4) Boasts a precision interlocking system for high and low-temperature control management.
Design Ideas:
Our rotary kiln incinerator is engineered with meticulous attention to meet specific project requirements. It excels in the simultaneous incineration of both solid and liquid residues, offering superior management of chemical residues, sludge, organic liquid waste, and industrial solids. This positions it as the top choice for advanced waste disposal centers.
This innovative solution stands at the forefront of modern waste management technology.With its cylindrical metal exterior lined with insulation bricks, the rotary kiln incinerator is designed with a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing and promote seamless movement towards the discharge end along its incline. The cutting-edge flue gas directional system continuously agitates the waste for uniform heating, with waste residence ranging from 0.5 to 1 hour, ensuring comprehensive thermal treatment and the obliteration of organic matter.
Additionally, our state-of-the-art secondary combustion chamber re-incinerates the generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace's design adheres to rigorous standards, maintaining temperatures of ≥1100ºC and flue gas residence time of ≥2 seconds. Post-cooling, the flue gas purification process meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant selection of each component.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) The process begins with utilizing the blower to effectively purge any residual and flammable gases within the furnace, significantly minimizing the risk of explosions during ignition.
2) Before the ignition by the powerful burner, the induced draft fan is set in motion to execute a thorough five-minute purge of the furnace. This meticulous step ensures safety and efficiency as diesel fuel is artfully transported through expertly designed pipelines, leading to its precise ignition by the burners. The ensuing radiant heat gracefully elevates the temperature within both the rotary kiln and the secondary chamber, ensuring a steady and controlled rise for unmatched performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our state-of-the-art lye removal process. It has been meticulously crafted to precisely target sulfur and chlorine, enabling seamless and flawless operations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and unmatched quality in the industry. With an impressive registered capital of 58 million yuan and a formidable team of over 140 highly skilled professionals, we command substantial fixed assets valued at 80 million yuan. Our domain of operational excellence spans a remarkable 33,000 square meters, setting new benchmarks in the field.
Garnering accolades as a state-recognized high-tech enterprise, we proudly possess a prestigious third-level qualification for environmental protection engineering professional contracting. Our unwavering dedication to superior quality is fortified by the ISO9001:2015 international quality management system certification, complemented by the CE certification, underscoring our unwavering commitment to reliability, excellence, and innovation.
At the heart of our expertise is the innovation of cutting-edge incineration solutions. Our advanced portfolio spans incinerators for liquid, gas, and solid waste, alongside state-of-the-art industrial wastewater treatment equipment. Tailored solutions include industrial hazardous waste incinerators and bespoke offerings for the chemical and pharmaceutical sectors.
Our avant-garde product range encompasses a comprehensive suite of furnace types, including rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators.
Harnessing pioneering scientific management approaches and cutting-edge testing methodologies, we deliver superior quality products at competitive prices. Our relentless pursuit of excellence is complemented by impeccable after-sales service, earning us widespread acclaim and trust. Our service spectrum is all-encompassing, featuring feasibility analysis, precise design, manufacturing, comprehensive installation, commissioning, detailed training, and unfaltering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate strongly with our clientele across China and have a substantial global footprint, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients serve as a testament to our steadfast dedication to unparalleled quality and service.
We cordially invite friends and valued clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we offer!
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