Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience the pinnacle of safety with our incinerator's state-of-the-art burner, boasting an advanced protection feature that halts fuel supply instantly during any irregularity. This ensures impeccable safety management, offering peace of mind in every operation.
2. Observe seamless operational efficiency as our incinerator initiates an advanced cooling protocol prior to shutdown, ensuring the combustion chamber cools with precision until temperatures reach a safe, pre-determined level, signifying the completion of operations.
3. Trust in our cutting-edge leakage protection system for ultimate performance. Even in challenging environments of 40 degrees Celsius and 85% humidity, insulation resistance remains steadfastly above 2 MΩ, robustly enduring rigorous 1-minute power frequency tests at 50Hz and 1500V. Each component is meticulously positioned for secure, flawless connectivity.
4. We promise leak-free operation with thorough pressure sealing tests across oil, water, and gas channels, guaranteeing absolute system integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for effortless device operation;
2) A sophisticated residual burning timer ensures the furnace is devoid of flammable gases and organic residues, promoting safe and efficient functionality;
3) Includes advanced overload protection to prevent motor strain, complemented by a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for superior high and low-temperature regulation.
Design Ideas:
Expertly engineered to satisfy specific project requirements, our rotary kiln incinerator excels in the simultaneous disposal of both solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting new benchmarks in waste management.
This makes it an unparalleled choice for any leading-edge waste disposal center.Constructed with a robust cylindrical metal exterior insulated with bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational mechanics support optimal mixing, ensuring smooth movement to the discharge end along its incline. The innovative flue gas directional system consistently stirs waste for even heating, with a residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and the eradication of organic matter.
Additionally, a cutting-edge secondary combustion chamber re-incinerates gases, achieving extreme temperatures of 1100ºC to enhance organic matter removal. Furnace specifications meet stringent standards with temperatures of ≥1100ºC and flue gas residence time of ≥2 seconds. After cooling, the flue gas purification process meticulously extracts acidic components, nitrogen oxides, and traps harmful particles and dust, ensuring diligent component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively eliminate residual and flammable gases within the furnace, substantially mitigating the risk of explosion during ignition.
2) Prior to the ignition by the high-efficiency burner, the induced draft fan must be activated for an extensive five-minute purge, ensuring safety and efficacy. The expertly designed pipelines channel diesel fuel, culminating in precise ignition. The resulting radiant heat delicately elevates the temperature within both the rotary kiln and secondary chamber, facilitating a stable, controlled ascent for optimal performance.
3) Solid waste is expertly introduced into the high-efficiency rotary kiln through a cutting-edge feeding system, which meticulously maintains the combustion temperature at an exact 850ºC. This precision is achieved through advanced oxygen control. Simultaneously, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via specialized pipelines. This ensures flawless processing and optimal integration of waste materials, showcasing the system's superior capability.
4) The flue gas, emanating from the rotary kiln, is guided to the secondary chamber. Here, incineration by-products, such as ash and slag, are efficiently expelled using an innovative wet scraper mechanism. This state-of-the-art system guarantees smooth and immaculate operations, ensuring peak performance and reliability.
5) Within the secondary combustion chamber, the flue gas undergoes an intensified combustion process. Organic waste liquid enhances the temperature to an impressive 1100ºC, thereby amplifying the incineration process to achieve a smokeless and odorless finish with zero secondary pollution. The flue gas resides in this chamber for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency exceeding 99.99%. This meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, exemplifying the chamber's advanced technology.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized using centrifugal force, significantly purifying the flue gas. This strategic enhancement prepares the gas for the subsequent stages, ensuring exceptional performance and purity.
7) After passing through the cyclone, the flue gas moves to the semi-dry quench tower. A high-efficiency pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, atomizing the liquid into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area, rapidly cooling it to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, thereby protecting the cloth bag from potential fires.
8) The flue gas then passes through the spray washing tower, followed by the wet packing washing tower device. These stages are crucial in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards and maintains optimal purity.
9) Having traversed the spray tower, the flue gas is subsequently released into the atmosphere via the chimney. An efficient induced draft fan ensures its smooth exit, significantly minimizing environmental impact and exemplifying the system's commitment to sustainability.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Enter the realm of advanced engineering with our state-of-the-art lye removal process, specifically designed to precisely and effectively eliminate sulfur and chlorine compounds, thereby ensuring smooth and impeccable operations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a shining beacon of innovation and superior quality. With an impressive registered capital of 58 million yuan, we are powered by a dedicated team of over 140 talented professionals. Our robust fixed assets are valued at 80 million yuan, and our operational excellence spans a sprawling area of 33,000 square meters.
As a state-recognized high-tech enterprise adorned with accolades, we proudly hold a distinguished third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is showcased through the ISO9001:2015 international quality management system certification and CE certification, underscoring our steadfast commitment to delivering nothing short of excellence and reliability.
Our core expertise lies in the development of advanced incineration solutions, skillfully addressing liquid, gas, and solid waste incinerators, alongside cutting-edge industrial wastewater treatment equipment. We cater to a wide range of needs, offering industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical industries.
Our state-of-the-art product range unveils an extensive array of furnace types: from the highly efficient rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and uniquely specialized medical waste incinerators.
By leveraging pioneering scientific management practices and cutting-edge testing techniques, we deliver products of superior quality at highly competitive prices. Our relentless pursuit of excellence, combined with impeccable after-sales service, has garnered widespread acclaim and earned the trust of our users. We offer a complete suite of services including feasibility analysis, precise design, meticulous manufacturing, careful installation, commissioning, comprehensive training, and unwavering after-sales tracking, ensuring seamless waste treatment solutions that exceed expectations.
Our exceptional products resonate with customers across China and make a profound impact worldwide, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a testament to our unwavering commitment to unmatched quality and excellence.
We warmly invite friends and clients from all corners of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we offer.
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}