Product Description
Scopeof Application of Application:
Introducing a pioneering solution for the conscientious disposal of hazardous medical waste, the Innovative Rotary Kiln Incinerator by Yixing Huarui Incinerator Technology Development Co., Ltd. is your answer to managing surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products with unmatched efficiency. This robust machine guarantees precision and dependability, ensuring waste treatment is carried out with the highest standards of safety and environmental responsibility..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in smooth operations with our state-of-the-art automatic material feeding and ash removal system, designed for seamless and uninterrupted processes;
2. Enjoy an eco-friendly innovation that effectively eliminates smoke and odors, combats secondary pollution, and optimizes operational costs;
3. Experience the pinnacle of efficiency with our groundbreaking revolving incinerator body, featuring advanced mill and multi-phase combustion technologies;
4. Achieve nearly complete ash volume reduction with an exceptional heat alkali burning rate surpassing 90%, ensuring comprehensive cremation;
5. Effortlessly handle continuous material feeding, adeptly managing high-moisture waste with unparalleled efficiency;
6. Benefit from cutting-edge automatic control technology that delivers safe, reliable, and economically advantageous operations;
7. Designed for ultimate efficiency, our incinerator operates without producing smoke, odors, or secondary pollution, setting a new standard for eco-conscious waste treatment;
8. Our energy-saving design ensures total treatment with minimized running costs, amplifying economic returns;
9. Prioritizing safety and reliability, the system primarily utilizes an automatic control mechanism with low malfunction rates, simplifying repairs and maintenance;
10. Our advanced exhaust treatment features, including a sophisticated secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with rigorous national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. This advanced protection mechanism intelligently halts the fuel supply if the burner operates abnormally, ensuring flawless safety management throughout every operation.
2. Before shutting down, enjoy a seamless transition as the incinerator initiates a specialized cooling protocol. This ensures the combustion chamber's temperature precisely decreases to a safe, predetermined level before final shutdown, exemplifying meticulous operational precision.
3. Trust in our innovative leakage protection system for peak performance. Even in challenging environments of 40 degrees and 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, effortlessly enduring rigorous power tests: 1-minute power frequency (50Hz) at 1500V. Every component is carefully positioned to ensure secure connectivity and flawless performance.
4. We guarantee a leak-free experience with thorough sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches provide seamless control over the incinerator device;
2) A sophisticated residual burning timer ensures comprehensive removal of flammable gases and organic residues from the furnace's interior, maintaining safety and efficiency;
3) Incorporates advanced overload protection, safeguarding motors from strain with a smart negative pressure frequency conversion control for enhanced security;
4) Features an accurate interlocking system, managing both high and low-temperature controls for optimal safety.
Design Ideas:
Engineered with precision to meet specific project demands, our rotary kiln incinerator excels in concurrently incinerating solid and liquid residues. Particularly adept in managing chemical residues, sludge, organic liquid waste, and industrial solids, it sets the benchmark in waste management solutions.
This makes it the leading solution for any advanced waste disposal center.Crafted with a robust cylindrical metal exterior and insulated with bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting effortless movement towards the discharge end. The innovative flue gas directional system consistently agitates waste for uniform heating, with a residence time of 0.5-1 hour, securing comprehensive thermal treatment and total organic matter elimination.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Once cooled, flue gas purification meticulously eradicates acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate the process with the blower, expertly purging residual and flammable gases within the furnace. This significantly minimizes explosion risk during ignition, setting a new standard for safety and efficiency.
2) Prior to igniting the potent burner, it is absolutely essential to activate the induced draft fan, allowing for an extensive five-minute purge of the furnace. This thorough procedure guarantees both safety and unparalleled efficiency as the diesel fuel seamlessly travels through meticulously engineered pipelines, culminating in the precise ignition by the burners. The resulting radiant heat elegantly elevates the temperature within the rotary kiln and secondary chamber, ensuring a steady and controlled ascension for optimal performance.
3) With unparalleled precision, solid waste is introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism maintains an exact combustion temperature of 850ºC via precise oxygen control, guaranteeing optimal efficiency. Simultaneously, waste liquid is swiftly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, enabling flawless processing and integration for superior performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, gracefully transitions to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes an exceptional combustion process. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an astounding decomposition efficiency of over 99.99%. At approximately 1100ºC, the precise breakdown of residual organic components and carbon particles occurs. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, enhancing environmental safety.
6) Emerging triumphantly from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for subsequent stages of treatment.
7) Upon exiting the cyclone, the flue gas ascends to the semi-dry quench tower. A powerful pressure pump adeptly channels the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and quickly cooling to 200ºC within a single second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These vital stages are instrumental in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) Post traversal through the spray tower, the flue gas is seamlessly released into the atmosphere via the chimney, with the aid of an induced draft fan ensuring its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of cutting-edge technology with our lye removal process. This revolutionary advancement meticulously eliminates sulfur and chlorine, ensuring top-tier precision and operational excellence that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a paragon of cutting-edge innovation and unmatched quality. With a formidable registered capital of 58 million yuan, our ranks are enriched by over 140 talented experts. Our substantial fixed assets, valued at 80 million yuan, are a testament to our robust infrastructure. Our expansive operations unfold over an impressive 33,000 square meters dedicated to pursuing excellence relentlessly.
Officially recognized as a high-tech enterprise by the state, we proudly hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, embodying our dedication to reliability and unparalleled excellence.
At the forefront of incineration technology, we specialize in state-of-the-art solutions for liquid, gas, and solid waste management, as well as advanced industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and customized solutions specifically engineered for the unique needs of the chemical and pharmaceutical industries.
Our cutting-edge product line boasts a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each designed to meet the highest standards of performance and efficiency.
Through pioneering scientific management and state-of-the-art testing methodologies, we deliver superior products at competitive prices, ensuring excellence every step of the way. Our steadfast commitment, coupled with exemplary after-sales service, has earned us widespread acclaim and trust from our clientele. Our all-inclusive services cover every aspect, from feasibility analysis, precision design, meticulous manufacturing and installation, through to seamless commissioning, comprehensive training, and steadfast after-sales support, guaranteeing efficient and flawless waste treatment solutions.
Our extraordinary products not only dominate the Chinese market but also make a profound impact worldwide, reaching audiences across Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring trust and satisfaction of our clients reflect our unwavering commitment to delivering unmatched quality every time.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the outstanding solutions we proudly offer!
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