Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably crafted for the safe and efficient disposal of a vast array of medical waste, including surgical viscera, auxiliary medical materials, and single-use injectors, alongside a comprehensive spectrum of other medical waste products. Its robust capabilities ensure that every piece of waste is managed with the utmost precision and unmatched reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system that ensures uninterrupted processes;
2. Delight in our eco-conscious mechanism that eradicates smoke and odors completely, effectively eliminating secondary pollution and significantly minimizing operational expenses;
3. Our revolutionary revolving incinerator body, featuring both milling and multi-phase combustion, offers unparalleled efficiency;
4. Experience comprehensive cremation, dramatically reducing ash volume with an impressive heat alkali burning rate that surpasses 90%;
5. Effortlessly manage continuous material feeding, efficiently handling high-moisture waste with ease and proficiency;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution, guaranteeing eco-friendly waste management;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and operational efficiency;
9. Safety and reliability are the cornerstone of our design: primarily utilizing an advanced automatic control system that boasts low malfunction rates, ensuring that repairs and maintenance are straightforward and economical;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations and environmental goals.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to the powerful burner igniting, it's imperative to initiate the induced draft fan for an extensive five-minute purge of the furnace. This detailed procedure guarantees both safety and optimal performance as the diesel fuel is expertly transported through precision-engineered pipelines, leading to its precise ignition by the burners. The ensuing radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a gradual and controlled increase for peak operational effectiveness.
3) Solid waste is skillfully introduced into the rotary kiln using a cutting-edge feeding system. This sophisticated apparatus maintains the combustion temperature at an exact 850ºC through precise oxygen regulation, ensuring peak efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, facilitating flawless processing and integration for unparalleled performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, travels to the secondary chamber. Here, incineration remnants like ash and slag are expelled with outstanding efficiency using an innovative wet scraper system, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise disintegration of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for further treatment stages.
7) After leaving the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump efficiently directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot rising flue gas, forming a dense suspended droplet zone and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then progresses into the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play a crucial role in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity and excellence.
9) After traversing through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact and enhancing ecological harmony.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the future of waste management with our cutting-edge lye removal technology. This advanced process meticulously targets and eliminates sulfur and chlorine, ensuring a new echelon of precision and operational fluency that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a paragon of innovation and quality excellence. Bolstered by a robust registered capital of 58 million yuan, our esteemed company boasts a dynamic team of over 140 seasoned professionals. We are anchored by substantial fixed assets valued at an impressive 80 million yuan, and operate over a sprawling 33,000 square meters devoted to unmatched excellence.
As a state-acclaimed high-tech enterprise, we hold a third-level qualification in professional contracting for environmental protection engineering. Our dedication to unsurpassed quality is evidenced by our ISO9001:2015 international quality management system certification alongside the esteemed CE certification, underscoring our unparalleled commitment to reliability and pinnacle excellence.
Pioneering advanced incineration solutions, we specialize in designing sophisticated systems for liquid, gas, and solid waste management, complemented by cutting-edge industrial wastewater treatment equipment. Our distinguished portfolio includes industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and medical waste incinerators, all tailored to meet diverse needs.
Leveraging scientific management innovations and leading testing methodologies, we craft superior products offered at competitive prices. Our unwavering pursuit of excellence, enhanced by exceptional after-sales service, has earned us widespread acclaim and unwavering trust from our clients. We provide comprehensive services, including feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and effective waste treatment solutions.
Our remarkable products make an indelible mark not only across China but also globally, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients underscore our steadfast dedication to unparalleled quality.
We warmly invite friends and clients from all over the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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