Product Description
Scopeof Application of Application:
This versatile incinerator stands as a pinnacle of engineering, meticulously crafted to provide a secure and highly efficient solution for the disposal of a wide array of medical waste, including surgical remnants, auxiliary medical materials, single-use injectors, and an exhaustive range of other medical waste products. Its formidable capabilities guarantee that all waste is processed with supreme precision, ensuring unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to ensure effortless workflows;
2. Embrace an eco-friendly innovation that completely eradicates smoke and odors, significantly minimizing secondary pollution and reducing operational costs;
3. Our advanced revolving incinerator body, equipped with mill and multi-phase combustion, offers unmatched efficiency for superior performance;
4. Witness thorough cremation that dramatically decreases ash volume, boasting an exceptional heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, ensuring high-moisture waste is processed with remarkable efficiency and ease;
6. Experience operations that are safe, dependable, and economically sound, thanks to our cutting-edge automatic control technology;
7. Designed for outstanding efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution, setting a new standard for environmental responsibility;
8. A marvel of energy efficiency: our innovative design facilitates complete waste treatment with reduced running costs, maximizing economic advantages;
9. Safety and reliability are our core focus: primarily utilizing a robust automatic control system known for low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal systems, ensure emissions are compliant with stringent national standards, harmonizing with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through an advanced, cutting-edge feeding system. This high-tech mechanism precisely maintains the combustion temperature at a constant 850ºC through exact oxygen control, ensuring top-notch efficiency. Concurrently, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, facilitating flawless processing and seamless integration for exceptional performance.
4) The flue gas, a by-product of the rotary kiln's dynamic operation, is directed to the secondary chamber. Here, incineration residues such as ash and slag are expelled with astonishing efficiency through an ingenious wet scraper mechanism, ensuring seamless and pristine operations.
5) Within the secondary combustion chamber, flue gas experiences superior combustion. The introduction of organic waste liquid elevates the temperature to an intense 1100ºC, amplifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas progresses to the semi-dry quench tower. A precision pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These essential stages play a pivotal role in eliminating acid gases from the flue gas, ensuring it adheres to stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is elegantly released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal process. This breakthrough technology artfully targets sulfur and chlorine, delivering exceptional precision and efficiency. It ensures seamless operation and establishes a new benchmark of excellence within the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a lighthouse of innovation and unparalleled quality in the incineration industry. With a strong registered capital of 58 million yuan and a remarkable team of over 140 skilled professionals, our company is anchored by substantial fixed assets valued at 80 million yuan. Our expansive operations cover an impressive 33,000 square meters, all dedicated to pursuing excellence and innovation.
Acclaimed as a high-tech enterprise by the state, we proudly showcase a prestigious third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is evidenced by our ISO9001:2015 international quality management system certification and the esteemed CE certification, which highlight our commitment to reliability and excellence at the highest level.
Pioneering in advanced incineration solutions, we design sophisticated systems for liquid, gas, and solid waste, complemented by cutting-edge industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product range offers a wide spectrum of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each engineered for optimal performance and efficiency.
Through pioneering scientific management and advanced testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, further enhanced by outstanding after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, in-depth training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products not only resonate across China but also leave a significant global footprint, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our relentless commitment to delivering unparalleled quality and excellence.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly provide!
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