Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted for the unparalleled safe and efficient disposal of a wide array of medical waste. It is ideally suited for handling surgical viscera, auxiliary medical paraphernalia, single-use injectors, and an extensive spectrum of additional medical waste products. Its formidable capabilities guarantee that all waste is managed with exacting precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring a smooth and uninterrupted process;
2. Experience an eco-friendly mechanism that annihilates smoke and odors, obliterates secondary pollution, and significantly reduces operational costs;
3. Our revolutionary revolving incinerator design, equipped with milling and multi-phase combustion, sets new standards in efficiency;
4. Achieve comprehensive cremation, drastically reducing ash volume with a remarkable heat alkali burning efficacy surpassing 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with remarkable ease and efficiency;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically beneficial;
7. Engineered for unmatched efficiency, our incinerator operates without emitting any smoke, odors, or secondary pollution;
8. This energy-efficient marvel showcases an innovative design that ensures complete treatment while minimizing running costs and maximizing economic gains;
9. Safety and reliability are of utmost importance: predominantly utilizing an automatic control system with low malfunction rates, ensuring repairs and maintenance are straightforward and hassle-free;
10. Our cutting-edge exhaust treatment features, encompassing a secondary combustion chamber, heat exchange, and dust removal, ensure that emissions meet the most stringent national standards, complying flawlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into our state-of-the-art rotary kiln through a cutting-edge feeding system. This advanced mechanism maintains the combustion temperature precisely at 850ºC via exacting oxygen control, ensuring peak efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines. This facilitates flawless processing and integration, delivering unparalleled performance.
4) The flue gas, a result of the rotary kiln's intense operation, is expertly directed to the secondary chamber. Here, incineration by-products like ash and slag are efficiently expelled through a pioneering wet scraper mechanism. This ensures smooth, immaculate operations, maintaining the highest standards of cleanliness and performance.
5) Within the secondary combustion chamber, the flue gas undergoes exemplary combustion. By introducing organic waste liquid, the temperature elevates to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless outcome with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. At approximately 1100ºC, the precise breakdown of residual organic components and carbon particles occurs. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized via centrifugal force, significantly purifying the flue gas and ensuring its readiness for subsequent treatment stages.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, rendering it into fine droplets. These droplets converge with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, subsequently followed by the wet packing washing tower device. These critical stages are pivotal in eliminating acid gases from the flue gas, ensuring it meets stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is smoothly released into the atmosphere via the chimney. This process is assisted by an induced draft fan that ensures its seamless exit, significantly minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of technological advancement with our cutting-edge lye removal techniques. This highly specialized process meticulously focuses on the extraction of sulfur and chlorine, achieving remarkable precision. It guarantees an uninterrupted and efficient operation, setting a remarkable benchmark in the industry for excellence and innovation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a premier example of innovation and unparalleled quality. Our company boasts a substantial registered capital of 58 million yuan and a powerhouse team of over 140 skilled professionals, underpinned by fixed assets valued at 80 million yuan. Spanning an impressive 33,000 square meters, our site is a testament to our commitment to excellence.
As a state-recognized high-tech enterprise, we are proud holders of a third-level qualification in professional contracting for environmental protection engineering. Our dedication to quality is further endorsed by the ISO9001:2015 international quality management system certification and the esteemed CE certification, epitomizing our unwavering commitment to reliability and superior excellence.
Pioneers in advanced incineration technologies, we specialize in designing cutting-edge systems for managing liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our distinguished portfolio features industrial hazardous waste incinerators and tailored solutions specifically designed for the chemical and pharmaceutical industries.
Our state-of-the-art product range includes a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
By merging innovative scientific management with advanced testing methodologies, we offer superior products at highly competitive prices. Our unwavering pursuit of excellence, supported by exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our extensive array of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring seamless and efficient waste management solutions.
Our extraordinary products have not only achieved acclaim within China but also have made a substantial impact globally, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and loyalty of our clients highlight our steadfast dedication to unparalleled quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and witness the exceptional solutions we have to offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}