Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Revel in unmatched safety with our incinerator's state-of-the-art burner. This burner is equipped with a superior protection mechanism that automatically halts fuel supply in the event of any anomalies during burner operation, ensuring flawless safety management.
2. Prior to shutdown, observe effortless operational transition as the incinerator initiates an exclusive cooling protocol for the combustion chamber. This protocol maintains precise control until temperatures stabilize at a predetermined value, marking a seamless conclusion to operations.
3. Depend on our groundbreaking leakage protection system for unmatched performance. Even when faced with challenging conditions such as 40°C and 85% humidity, the insulation resistance impressively remains above 2 MΩ, effortlessly enduring stringent 1-minute power frequency (50Hz) tests at 1500V. Every component is meticulously positioned to ensure secure and impeccable connectivity.
4. We ensure absolute integrity with exhaustive sealing pressure tests across oil, water, and gas channels, guaranteeing leak-proof operations.
5. Alarm System:
1) Illuminated power indicators and intuitive switches for the incinerator device;
2) An advanced residual burning timer clears the furnace's interior of flammable gases and organic residues, ensuring safe and efficient operation;
3) Integrates sophisticated overload protection to prevent motor strain, featuring a negative pressure frequency conversion control for heightened security;
4) Boasts a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously crafted to fulfill specific project requisites, our rotary kiln incinerator excels at simultaneously incinerating solid and liquid residues. It is particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, distinguishing itself in waste management.
This positions it as the premier solution for any sophisticated waste disposal center.Featuring a cylindrical metal exterior insulated by bricks, the rotary kiln incinerator is designed with a calculated horizontal tilt. Its rotational mechanics enable optimal mixing, ensuring seamless progression to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, achieving comprehensive thermal treatment and complete organic matter destruction.
Furthermore, an advanced secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC for maximum organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start by activating the blower to efficiently clear residual and flammable gases within the furnace, significantly mitigating the risk of explosion during ignition.
2) Before igniting with the powerful burner, initiate the induced draft fan, allowing a thorough five-minute purge of the furnace. This detailed process ensures safety and efficiency as diesel fuel is expertly conveyed through meticulously designed pipelines, culminating in precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled and steady rise for peak performance.
3) Solid waste is meticulously channeled into the rotary kiln via an advanced feeding system, with combustion temperatures rigorously maintained at an exact 850ºC through precision oxygen management. Concurrently, waste liquid is seamlessly guided into either the rotary kiln or the secondary combustion chamber through specialized pipelines, ensuring flawless processing and integration.
4) The flue gas, emerging from the rotary kiln, proceeds to the secondary chamber, where incineration by-products, like ash and slag, are adeptly expelled through an innovative wet scraper mechanism. This sophisticated system ensures smooth and immaculate operations throughout.
5) Inside the secondary combustion chamber, the flue gas undergoes enhanced combustion with organic waste liquid, raising the temperature to a formidable 1100ºC. This intensifies the incineration process, culminating in a smokeless and odorless finish with no secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, boasting a decomposition efficiency exceeding 99.99%. The diligent breakdown of residual organic components and carbon particles transpires at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) Following its journey through the cyclone, the flue gas advances to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, forming a dense suspended droplet area, swiftly cooling it to 200 ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then ventures into the spray washing tower, followed by the wet packing washing tower device. These critical stages are instrumental in eradicating acid gases from the flue gas, ensuring purity and compliance with stringent environmental standards.
9) The flue gas, having traversed the spray tower, is then elegantly released into the atmosphere through the chimney, aided by an induced draft fan ensuring its seamless exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our state-of-the-art lye removal system, expertly designed to precisely and effectively eliminate sulfur and chlorine, guaranteeing seamless and optimal functionality.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and excellence in waste management solutions. With a dynamic registered capital of 58 million yuan, our company thrives with a stellar team of over 140 skilled professionals. We are proud to possess substantial fixed assets valued at 80 million yuan, all within an expansive 33,000 square meters of operational brilliance.
Accredited as a state-recognized high-tech enterprise, we possess an esteemed third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is fortified by the ISO9001:2015 international quality management system certification and the prestigious CE certification, underscoring our unwavering promise of unmatched reliability and excellence.
Our core expertise lies in crafting advanced incineration solutions. We offer liquid, gas, and solid waste incinerators, along with cutting-edge industrial wastewater treatment equipment. Our portfolio encompasses industrial hazardous waste incinerators and meticulously customized solutions tailored for the chemical and pharmaceutical industries, showcasing our wide-ranging capabilities.
Our pioneering product range features a comprehensive array of furnace types: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators, catering to diverse incineration needs with precision and efficiency.
Harnessing cutting-edge scientific management practices and state-of-the-art testing techniques, we deliver superior quality products at competitive prices. Our unwavering commitment to excellence, coupled with impeccable after-sales service, has garnered widespread acclaim and enduring trust from our valued users. We provide a full spectrum of services, including feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales tracking, ensuring seamless and effective waste treatment solutions.
Our outstanding products not only resonate with customers across China but also make a significant impact worldwide, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients serves as a powerful testament to our steadfast commitment to delivering unparalleled quality and service.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we offer! Experience the synergy of innovation and excellence firsthand!
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