Product Description
Scopeof Application of Application:
This versatile incinerator is brilliantly engineered to provide a safe and efficient solution for the disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its robust capabilities ensure that all waste is handled with unparalleled precision and reliability..
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring a smooth and efficient process;
2. Benefit from an environmentally conscious mechanism that eliminates smoke and odors, preventing secondary pollution while reducing operational expenses;
3. Our revolutionary revolving incinerator body, with mill and multi-phase combustion technology, delivers exceptional efficiency;
4. Experience thorough cremation, significantly reducing ash volume with an outstanding heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding, processing high-moisture waste with supreme ease and effectiveness;
6. Cutting-edge automatic control technology ensures operations that are not only safe and reliable but also economically beneficial;
7. Crafted for optimal efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient wonder: our innovative design guarantees comprehensive treatment with reduced operating costs, maximizing economic advantages;
9. Safety and reliability take center stage: primarily utilizing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, in full compliance with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, showcasing an advanced protection mechanism that instantly halts fuel supply if abnormal burner operation is detected, guaranteeing flawless safety management and peace of mind.
2. Before shutting down, enjoy seamless operational transition as the incinerator initiates a specialized cooling protocol for the combustion chamber, ensuring precision until temperatures stabilize to a predetermined value, signifying the end of operations.
3. Trust our innovative leakage protection system for peak performance; even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance robustly remains above 2 MΩ, successfully enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is expertly positioned to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and unparalleled performance.
5. Alarm System:
1) Illuminated power indicators and convenient switches for effortless control of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation at all times;
3) Incorporates an advanced overload protection system to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system that expertly manages both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to detail to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands out as a beacon of excellence in waste management.
This makes it the premier choice for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by robust insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, seamlessly guiding waste to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and thorough organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Our furnace selection meets the highest standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection for the utmost safety and environmental compliance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition, and setting the stage for safe operation.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via precision-engineered pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance and ultimate reliability.
3) Solid waste is introduced with precision into the rotary kiln through a cutting-edge feeding system, meticulously maintaining the combustion temperature at an optimal 850ºC through expert oxygen regulation. Concurrently, waste liquid is channeled seamlessly into either the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring impeccable processing and cohesion.
4) As the flue gas emerges from the rotary kiln, it enters the secondary chamber, where any incineration by-products, like ash and slag, are efficiently removed through a pioneering wet scraper mechanism. This advanced design ensures smooth and pristine operation without hindrance.
5) In the secondary combustion chamber, the flue gas undergoes a rigorous combustion process, as organic waste liquid elevates the temperature to a robust 1100ºC. This magnifies the incineration process, resulting in a smokeless, odorless finish free from secondary pollution. The flue gas lingers for an exact 4.0 seconds, ensuring total decomposition of trace organics and dioxins, achieving a decomposition efficiency beyond 99.99%. The precise breakdown of organic residues and carbon particles is achieved at around 1100ºC. The chamber's advanced multi-stage combustion approach significantly curtails nitrogen oxide generation.
6) Upon exiting the secondary combustion chamber, the flue gas is directed to the water-cooled cyclone dust collector, where ash content is skillfully neutralized by centrifugal force. This enhancement markedly purifies the flue gas, setting it up for the next stages.
7) As the flue gas leaves the cyclone, it progresses to the semi-dry quench tower. Here, a pressure pump expertly guides the reaction tower to the apex of the two-fluid nozzle, transforming the flow into fine droplets. These droplets meet the rising hot flue gas, creating a dense suspended droplet zone, swiftly cooling to 200 ºC in mere seconds. This rapid action prevents dioxin reformation and extinguishes residual sparks, safeguarding the cloth bag against potential fire hazards.
8) The flue gas then advances into the spray washing tower, followed by the wet packing washing tower device. These crucial stages diligently remove acid gases from the flue gas, ensuring compliance with severe environmental norms.
9) Having passed through the spray tower, the flue gas is then released into the atmosphere via the chimney, with an induced draft fan facilitating its smooth discharge, thereby minimizing environmental footprint.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our state-of-the-art lye removal technology, expertly crafted to meticulously target and eradicate sulfur and chlorine. This process is designed to deliver unparalleled precision and efficiency, guaranteeing a smooth and flawless operation that meets the highest standards of safety and reliability.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence. With a robust registered capital of 58 million yuan and a formidable team of over 140 highly skilled professionals, we pride ourselves on significant fixed assets valued at 80 million yuan, covering an expansive 33,000 square meters dedicated to operational brilliance and ingenuity.
Endowed with the prestigious status of a state-recognized high-tech enterprise, we possess an esteemed third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to unmatched quality is underscored by both the ISO9001:2015 international quality management system certification and the CE certification, highlighting our enduring commitment to reliability and superior performance.
Our core proficiency lies in crafting state-of-the-art incineration solutions, including liquid, gas, and solid waste incinerators, complemented by sophisticated industrial wastewater treatment equipment. Our diverse offerings feature industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our innovative product suite boasts an extensive array of furnace types: from rotary kilns, solid and liquid incinerators, to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, ensuring optimal thermal processing solutions.
Employing cutting-edge scientific management methodologies and advanced testing procedures, we deliver premium quality products at competitive pricing. Our steadfast commitment to excellence and exceptional after-sales service has garnered widespread acclaim and trust from our clientele. We offer a comprehensive range of services including feasibility studies, precise design, meticulous manufacturing, careful installation, commissioning, thorough training, and dedicated after-sales support, ensuring seamless and effective waste treatment solutions.
Our exceptional products captivate customers throughout China and make a substantial global impact, extending to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our esteemed clients stands as a testament to our unwavering commitment to delivering unrivaled quality.
We cordially invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary and innovative solutions we offer!
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