Product Description
Scopeof Application of Application:
Engineered to perfection, this dynamic incinerator offers a masterful solution for the safe and efficient disposal of medical waste. It handles an extensive array of items, including surgical viscera, auxiliary medical materials, and single-use injectors, alongside a vast spectrum of other medical waste products. Its sturdy and dependable performance ensures waste is managed with precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless and continuous operations with our automatic material feeding and ash removal system that streamlines processes effortlessly;
2. Embrace an environmentally conscious mechanism that obliterates smoke and odors, prevents secondary pollution, and significantly cuts operational costs;
3. Our pioneering revolving incinerator body, equipped with mill and multi-phase combustion, offers unmatched efficiency and performance;
4. Experience thorough cremation that drastically reduces ash volume, boasting a remarkable heat alkali burning rate of over 90%;
5. Effortlessly manage continuous material feeding and accommodate high-moisture waste with heightened ease and proficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and secure but also economically beneficial;
7. Designed for exceptional efficacy, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient innovation: our design ensures comprehensive treatment with minimized running costs, optimizing economic benefits;
9. Prioritizing safety and reliability: primarily utilizing an automatic control system featuring low malfunction rates, ensuring uncomplicated repairs and maintenance;
10. Our sophisticated exhaust treatment capabilities, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions meet stringent national standards, complying with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, epitomizing cutting-edge technology. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring unmatched efficiency and effectiveness. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance and reliability.
4) The flue gas, a product of the rotary kiln's intense operation, advances to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth, immaculate, and uninterrupted operations.
5) Within the secondary combustion chamber, the flue gas undergoes an advanced combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, further intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas resides here for a precise 4 seconds. This ensures comprehensive decomposition of trace organics and dioxins, attaining an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety and sustainability.
6) Emerging from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and meticulously preparing it for subsequent stages of treatment, ensuring optimal cleanliness and readiness.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a mere second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires, ensuring safety and efficiency.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets rigorous environmental standards for purity and compliance.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that guarantees its smooth and efficient exit, thereby minimizing environmental impact and promoting sustainability.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards. Experience the future of incinerator technology with our high-performance innovations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its establishment in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has become a shining beacon of innovation and excellence in the field. With a robust registered capital of 58 million yuan and a dynamic team of over 140 highly-skilled experts, our company is founded on strong fixed assets valued at 80 million yuan. Our operations are spread across an impressive 33,000 square meters, dedicated to achieving the pinnacle of quality and innovation.
Proudly recognized as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our staunch commitment to maintaining exceptional standards is evidenced by our accreditation in the ISO9001:2015 international quality management system and the distinguished CE certification, underscoring our relentless pursuit of reliability and superior excellence.
Specializing in the development of cutting-edge incineration solutions, we craft advanced systems for liquid, gas, and solid waste management, in addition to sophisticated industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and tailor-made solutions precisely engineered for the chemical and pharmaceutical industries.
Our innovative product line boasts a wide array of state-of-the-art furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specially designed medical waste incinerators.
Through our commitment to innovative scientific management and state-of-the-art testing methodologies, we provide top-tier products at highly competitive prices. Our unwavering dedication to excellence, bolstered by exceptional after-sales service, has earned us broad acclaim and trust from our clientele. We offer comprehensive services that include feasibility analysis, precise design, expert manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, delivering seamless and efficient waste treatment solutions.
Our exceptional products resonate profoundly not only within China but also make a significant impact on a global scale, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our steadfast commitment to delivering unmatched quality and innovation.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
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