Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to ensure uninterrupted processes;
2. Enjoy an eco-friendly mechanism that not only eradicates smoke and odors but also effectively eliminates secondary pollution, significantly reducing operational costs;
3. Our cutting-edge revolving incinerator body, complete with mill and multi-phase combustion, delivers unmatched efficiency and performance;
4. Experience thorough cremation with our system, reducing ash volume to a minimum and achieving an outstanding heat alkali burning rate of over 90%;
5. Benefit from seamless continuous material processing, adeptly handling high-moisture waste with superb efficiency and ease;
6. Our advanced automatic control technology guarantees operations that are not only safe and reliable but also economically viable and advantageous;
7. Engineered for exceptional efficiency, our incinerator operates completely free of smoke, odors, and any secondary pollution;
8. Discover an energy-efficient powerhouse: our innovative design ensures comprehensive treatment, reduced running costs, and maximized economic benefits;
9. Safety and reliability are top priorities: primarily utilizing an automatic control system known for its low malfunction rates, making repairs and maintenance straightforward and effortless;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the most stringent national standards, fully complying with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unrivaled safety with our incinerator's state-of-the-art burner. It boasts an advanced protection mechanism that halts fuel supply during any abnormal burner activity, ensuring impeccable safety management.
2. Before shutdown, our incinerator seamlessly transitions with an activated cooling protocol for its combustion chamber, maintaining precision until temperatures stabilize to a pre-set value, marking the conclusion of its operations.
3. Trust in our pioneering leakage protection system for top-tier performance. Even under rigorous conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, effortlessly enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Each component is deliberately placed to ensure secure and flawless connectivity.
4. We ensure no leaks with exhaustive sealing pressure tests on oil, water, and gas channels, guaranteeing absolute integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) An advanced residual burning timer clears the furnace's interior of flammable gases and organic residues, ensuring safe and efficient operation;
3) Includes a sophisticated overload protection system to defend against motor strain, paired with a negative pressure frequency conversion control for enhanced safety;
4) Features a precision interlocking system for high and low-temperature controls.
Design Ideas:
Designed with exceptional precision to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. Especially effective in handling chemical residues, sludge, organic liquid waste, and industrial solids, it is unparalleled in waste management.
This positions it as the premier solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enclosed by insulating bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, facilitating smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, affirming vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to efficiently clear residual and flammable gases from within the furnace, significantly minimizing the risk of explosions during ignition.
2) Prior to the initiation of our powerhouse burner, it's of paramount importance to activate the induced draft fan, granting an extensive five-minute purge of the furnace. This meticulous step not only ensures the utmost safety but also primes the system for optimal efficiency. The diesel fuel, expertly transported through meticulously designed pipelines, finds its precise ignition in the burner. This radiant ignition process gracefully elevates the temperatures within both the rotary kiln and secondary chamber, achieving a harmonious and controlled rise that guarantees peak performance.
3) Solid waste is introduced into the rotary kiln with precision through our state-of-the-art feeding system. This advanced mechanism maintains a constant combustion temperature of 850ºC, fine-tuned by meticulous oxygen control to ensure supreme efficiency. Concurrently, waste liquid is effortlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines. This seamless integration promotes flawless processing and superior performance.
4) The flue gas, born from the rotary kiln’s intense operation, travels to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency, courtesy of an innovative wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process, resulting in a smokeless, odorless emission with no secondary pollution. The flue gas remains for a precise 4 seconds, ensuring comprehensive decomposition of trace organics and dioxins with an extraordinary decomposition efficiency exceeding 99.99%. At approximately 1100ºC, residual organic components and carbon particles break down meticulously. The chamber's intelligent multi-stage combustion strategy effectively curtails nitrogen oxide formation, further safeguarding environmental integrity.
6) After emerging from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes the ash content, significantly purifying the flue gas as it prepares for subsequent treatment stages.
7) Post-cyclone, the flue gas advances to the semi-dry quench tower. Here, a pressure pump masterfully directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets intersect with the hot ascending flue gas, forming a dense suspended droplet area, swiftly cooling to 200ºC in just a second. This rapid process effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are indispensable in eradicating acid gases from the flue gas, ensuring that it meets the most stringent environmental standards for purity.
9) Having traversed the spray tower, the flue gas is smoothly released into the atmosphere via the chimney, facilitated by an induced draft fan that ensures an effortless exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of modern innovation with our cutting-edge lye removal process. This advanced procedure meticulously targets sulfur and chlorine, offering unmatched accuracy and guaranteeing a flawlessly smooth operation that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
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