Product Description
Scopeof application of application:
This versatile incinerator is ideal for safely disposing of medical waste such as viscera from surgical procedures, medical auxiliary materials, single-use injectors, and a wide array of other medical waste products..
Characteristics:
1. Experience seamless operation with automatic material feeding and ash output;
2. Enjoy a clean, eco-friendly process with no smoke, no odors, and zero secondary pollution, resulting in low operational costs;
3. The state-of-the-art revolving incinerator body utilizes mill and multi-phase combustion for exceptional efficiency;
4. Achieve thorough cremation from inside out, reducing ash significantly; a remarkable heat alkali burning rate exceeding 90%;
5. Efficiently handles continuous material feeding, accommodating garbage with high moisture content seamlessly;
6. Cutting-edge automatic control technology ensures safe, dependable operation with cost-effectiveness and notable economic returns;
7. Boasting unparalleled efficiency, this incinerator operates without smoke, odor, or secondary pollution;
8. Energy-saving design: innovative structural engineering leads to thorough treatment with lowered running costs;
9. Safety and reliability at its core: primarily adopts an automatic control system with low malfunction rates, making repair and maintenance easy;
10. Exhaust emissions meet national standards, thanks to advanced tail gas treatment features like a secondary combustion chamber, heat exchange, and dust removal, ensuring compliance with the latest exhaust standards.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator's burner is integrated with an advanced safety protection mechanism, designed to automatically halt the fuel supply should the burner initiate abnormally.
2. Prior to the incinerator's shutdown, a specialized combustion chamber cooling protocol is activated, ensuring a smooth transition. This cooling procedure concludes once temperatures stabilize at a pre-set value, resulting in the cessation of incinerator operations.
3. Equipped with a state-of-the-art leakage protection device, the system ensures optimal performance. Under conditions of 40 degrees temperature and 85% relative humidity, the insulation resistance of the electrical circuitry remains above an impressive 2 MΩ, while withstanding a rigorous testing environment of 1-minute power frequency (50Hz) and 1500V. Each component is meticulously positioned, guaranteeing secure and reliable connectivity.
4. Comprehensive sealing pressure tests have been conducted on oil, water, and gas pathways, assuring zero leakage.
5. Alarm System:
1) Incinerator device power indication and switch;
2) A residual burning timing device ensures the furnace is free from leftover flammable gases and organic materials, promoting safe and dependable operation;
3) Includes an overload protection feature to prevent motor strain, with negative pressure frequency conversion control for added security;
4) Interlocking mechanism for high and low-temperature controls.
Design Ideas:
Crafted with precision for specific project demands, the rotary kiln incinerator stands out, capable of simultaneously incinerating both solid and liquid residues. This is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solid remnants.
This makes it the top choice for a comprehensive waste disposal center. Constructed with a cylindrical metal shell lined with insulation bricks, the rotary kiln incinerator features a slight horizontal inclination. Its rotational dynamics allow for optimal mixing, facilitating efficient movement towards the discharge end along the inclined angle. The cutting-edge flue gas directional design ensures continuous waste agitation and uniform heating, with waste residence time in the kiln spanning 0.5-1 hour, guaranteeing comprehensive thermal treatment and organic matter elimination.
Additionally, the system includes a secondary combustion chamber for re-incinerating gases produced, reaching high temperatures of 1100ºC to maximize organic matter eradication. Furnace type selection adheres to the criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling of flue gases, tail gas purification focuses on the extensive removal of acidic constituents, nitrogen oxides, and the capture of harmful particles and dust, ensuring meticulous equipment selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission device, waste liquid transport pipeline system, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin by activating the blower to clear residual and flammable gases within the furnace, effectively minimizing explosion risks upon ignition.
2) Prior to the initiation of the ignition process by the burner, it is imperative to activate the induced draft fan and allow the furnace to undergo a thorough purge for a duration of five minutes. The subsequent process involves the transportation of diesel fuel through meticulously designed pipelines, culminating in its ignition by the ignition burners. The radiant heat emanating from the burner methodically elevates the temperature within the rotary kiln as well as the secondary chamber, ensuring a gradual ramp-up for optimal performance.
3) Solid waste is meticulously introduced into the rotary kiln courtesy of an advanced feeding system, where precision oxygen control maintains the combustion temperature at an optimal 850ºC. Waste liquid, on the other hand, is deftly channeled into either the rotary kiln or the secondary combustion chamber via a dedicated pipeline, ensuring seamless processing and integration.
4) The flue gas generated by the rotary kiln journeys into the secondary chamber, where the by-products of incineration, namely ash and slag, are efficiently and automatically discharged through an innovative wet scraper mechanism, ensuring clean and unobstructed operation.
5) Within the secondary combustion chamber, the flue gas undergoes a further combustion process, ably assisted by organic waste liquid, elevating the temperature to a robust 1100ºC. This heightens the completeness of the incineration process, achieving a smokeless, odorless outcome with zero secondary pollution. The flue gas lingers in this chamber for a precise 4.0 seconds, ensuring the thorough decomposition of trace organic compounds and dioxins, achieving a decomposition efficiency exceeding 99.99%. Such meticulous processing ensures the complete breakdown of any remaining organic components and carbon particles, occurring at approximately 1100ºC. The secondary combustion chamber employs a sophisticated multi-stage combustion strategy, effectively curbing the formation of nitrogen oxides.
6) The flue gas emerging from the secondary combustion chamber proceeds to the water-cooled cyclone dust collector, where the ash content is adeptly settled by centrifugal force. This strategic process significantly enhances the cleanliness of the flue gas, ensuring it is in prime condition for any subsequent stages.
7) Upon exiting the cyclone, the flue gas advances into the semi-dry quench tower. Here, a pressure pump guides the reaction tower into the top of the two-fluid nozzle, where it is transformed into fine droplets. As these atomized droplets interact with the upward movement of hot flue gas, a dense area of suspended droplets is formed, facilitating rapid temperature reduction to about 200 ºC within one second. This swift intervention effectively curbs dioxin regeneration and extinguishes any residual sparks in the flue gas, safeguarding the subsequent cloth bag from any potential fire risks.
8) The flue gas then progresses into the spray washing tower, followed by the wet packing washing tower device. These stages play a crucial role in scrubbing away acid gases present in the flue gas, ensuring its purity and compliance with stringent environmental standards.
9) The flue gas, having successfully navigated the spray tower, is then expelled directly into the atmosphere via the chimney, with an induced draft fan facilitating its seamless transition, ensuring minimal environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the advanced lye removal process, expertly targeting sulfur and chlorine.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence. With a robust registered capital of 58 million yuan and a team of over 140 dedicated professionals, we command impressive fixed assets worth 80 million yuan, sprawling over an expansive 33,000 square meters.
Earning accolades as a state-recognized high-tech enterprise, we boast a third-level qualification in professional contracting for environmental protection engineering. Our commitment to excellence is further reinforced by our ISO9001:2015 international quality management system certification and CE certification, underscoring our promise of quality and reliability.
Our expertise lies in crafting advanced incineration solutions, including liquid, gas, and solid waste incinerators, alongside sophisticated industrial wastewater treatment equipment. Our range encompasses industrial hazardous waste incinerators and specialized solutions for the chemical and pharmaceutical industries.
Our innovative product line features a diverse array of furnace types: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Employing cutting-edge scientific management practices and modern testing techniques, we deliver superior quality products at competitive prices. Our dedication to excellence, coupled with impeccable after-sales service, has garnered widespread acclaim and trust from users. We offer a comprehensive suite of services including feasibility analysis, design, manufacturing, installation, commissioning, training, and diligent after-sales tracking, ensuring seamless waste treatment solutions.
Our exceptional products have captured the hearts of customers all over China and have made a mark globally, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction speaks volumes of our unwavering commitment to quality.
We warmly extend an invitation to friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we offer!
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